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A中国XXXBC123456789101119.06019.10019.09019.09019.07019.08019.09019.09019.06019.07019.0802219.06019.10019.09019.08019.07019.08019.08019.09019.06019.07019.0783319.06019.10019.09019.08019.07019.08019.08019.09019.06019.07019.078419.06019.10019.09019.08319.07019.08019.08319.09019.06019.070Xa=19.07950.0000.0000.0000.0100.0000.0000.0100.0000.0000.000Ra=0.0026119.07019.09019.10019.06019.08019.08019.09019.07019.08019.08019.0807219.07019.09019.10019.06019.08019.08019.08019.07019.08019.08019.0798319.08019.09019.10019.06019.08019.08019.08019.07019.08019.08019.080919.07319.09019.10019.06019.08019.08019.08319.07019.08019.080Xb=19.080100.0100.0000.0000.0000.0000.0000.0100.0000.0000.000Rb=0.00211119.09019.07019.09019.07019.08019.08019.08019.09019.06019.08019.07912219.09019.07019.09019.07019.08019.08019.07019.09019.06019.08019.07813319.09019.06019.09019.07019.08019.08019.07019.09019.06019.08019.0771419.09019.06719.09019.07019.08019.08019.07319.09019.06019.080Xc=19.078150.0000.0100.0000.0000.0000.0000.0100.0000.0000.000Rc=0.00216Xp=19.07917Rp=0.02718R=0.00219XDIFF=0.00220UCLR=0.00521LCLR=0.00022LCLR=[RXD3]※当试验次数whenthetesttimeisn=2时,D4=3.27;n=3时,D4=2.58;7次以下试验Under7timesexperimentD3=0;UCLR代表单值R的极限,圈出那些超出极限的试验,识别其原因并纠正。用与原来相同的评价人和量具重复这些读数或剔除超限值后,用剩下的观测值来重新计算均值和极差及控制限值。UCLRonbehalfofthelimitsofasinglevalueofR,circlebeyondthelimitsofthosetests,toidentifyandcorrectthecauses.Thesamewiththeoriginalevaluationandmeasuringrepeatthesereadingsortransfinitevalueremoved,therestoftheobservationsusedtorecalculatethemeanandcontrollimitsandtheDistance.评价人Evaluation:A/日期Date:评价人Evaluation:B/日期Date:评价人EvaluationC/日期Date:19.077R=[Ra+Rb+Rc]/[评价人数Evaluationofthenumberofpeople=3]XDIFF=[Xmax-Xmin]UCLR=[RXD4]19.08019.08019.08319.06719.08619.093C19.07119.077平均值Average极差零件均值PartsAverage(Xp)19.074A平均值Average极差B平均值Average极差被测特性CharacteristicofMeasured:量具号MeasureNumber:08142521操作者Operator特性规格CharacteristicSpectification:19+0.1/0量具型式MeasureType序号No.评价人/试验次数Evaluationofperson/trialdegree零件spareparts平均值Average测量系统能力研究GR&RstudyforcriticalmeasurementtoolsA.量具重复性和再现性X--R分析数据表GaugeRepeatabilityandReproducibilityX--RDataAnalysisList部门DepartmentQE试验日期TestDate:2012.3.15零件号和名称PartNumber/Name:1223336管接量具名称MeasureName:数显卡尺日期Date:2012.3.15A中国XXXBC重复性—设备变差Repeatability-EquipmentVariation(EV)EV=R×K1%EV=100[EV/TV]0.0061K113.912%4.563.05再现性—试验人员变差Reproducibility-Variationpilotstaff(AV)AV=√[(XDIFF×K2)2-(EV2/nr)]%AV=100[AV/TV]0.004369.944%23n=零件数量PartsQty3.652.7r=试验次数testtime重复性和再现性Repeatabilityandreproducibility(R&R)R&R=√(EV2+AV2)%R&R=100[GRR/TV]0.0075零件数量K317.1008%23.65零件变差Partvariation(PV)32.7900PV=RP×K342.300098.5270%=0.043252.0800ndc=1.41(PV/GRR)8.1237907161.9300分析结论AnalysisConclusion71.8200总变差Totalvariation(TV)81.7400TV=√(R&R2+PV2)91.6700=0.04385101.6200⑴.所有的计算都是建立在可预计的5.15σ(正态分布曲线之下面积的99%)的基础之上的;Allcalculationsarebasedonpredictable5.15σ(areaunderthenormaldistributioncurveof99%)basis;⑵.GR&R结果分析参见MSA参考手册(第三版)第二章—第四节;GR&Rresults,seeMSAReferenceManual(ThirdEdition)ChapterII-SectionIV;⑶.AV如果根号下的计算值为负值,取评价人的变差(AV)等于0。AVNo.Iftherootofthecalculatedvaluesforthenegativeevaluationofpeopletakethevariation(AV)isequalto0.□%R&R<10%,该量具可接受;Accepted□10%≤%R&R≤30%,依据量具的重要性、成本及维修费用等因素,确定该量具是否可接受;AccordingtheimportanceofMeasureandcostandmaintenancecostsandotherfactors,determinewhetherornotacceptable□%R&R>30%,该量具不能接受,通知多方论证小组,必须对量具进行改进Notacceptable.评价人EvaluationPersonK2%PV=100[PV/TV]测量设备分析Analysisofmeasuringequipment总变差Totalvariation%试验次数Testtime23被测特性CharacteristicofMeasured:量具号MeasureNumber:08142521操作者Operator特性规格CharacteristicSpectification:19+0.1/0量具型式MeasureType根据数据表Accordingtodatatables:R=0.002XDIFF=0.002RP=0.027B.量具的重复性和再现性X-R分析报告GaugeRepeatabilityandReproducibilityX--RAnalysisReport部门DepartmentQE试验日期TestDate:2012.3.15零件号和名称PartNumber/Name:620871-01管接量具名称MeasureName:数显卡尺日期Date:2012.3.15
本文标题:MSA自动计算表格
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