用第4代IGBT模块实现风电变流器的高功率密度设计

UsingIGBT4ModulestorealizeHighPowerDensityDesignofWindPowerConvertersOct.2010Oct.2010PowerSeminarWindPowerandInfineonSolutionPage222.05.2007ForinternaluseonlyDoubleFeedInductionGeneratorPage322.05.2007ForinternaluseonlyDirect-DriveSynchronousGeneratorPage422.05.2007ForinternaluseonlyDirect-DriveSynchronousGeneratorPage522.05.2007ForinternaluseonlyRequirementofIGBTmodulesforwindconverter
20yearsdesign-lifetimeforpowersemiconductors¬calculationbasedonloadcyclesgivenbycustomersbasedontheirspecificpowerconversionsystem.
Clearanceandcreepagedistanceshigherthanforindustryinvertersneededincasenosplashwaterprotectedcabinetisused.¬forhighhumidityandsaltcontentintheair
Lowlosses
Lowthermalresistances
AvailabilityofDC-linkvoltagePage622.05.2007Forinternaluseonly
AvailabilityofDC-linkvoltage¬Package,internalstrayinductance.
RBSOAIGBTModuleSolutionPage722.05.2007ForinternaluseonlyIHMPrimePackTMEconoDualTM3EconoPackTM+ModuleSolutionPage822.05.2007ForinternaluseonlyOverviewofIGBTinWindPower1600240036001800A2400A-300A3600A-400APage922.05.2007Forinternaluseonly40012001000800600300-300AAlSiCKF6C_B2KF6CAlSiCKE3_B2SixPACK450A-150AParallelto1350AHalfbridge450A-150AKE3KE4ME3ME41000A450A650AIGBTmodules-DoubleFeedWindSystemWindPowerIGBTModuleRotorsideParalleling/perarmGridsideParalleling/PerarmCooling1.25MWEconoDUAL3FF450R17ME42pcsFF450R17ME4FS450R17ME4NNWaterPrimePACK2/3FF1000R17IE4NFF650R17IE4NWater1.5MWEconoDUAL3FF450R17ME43pcsFF450R17ME43pcsWaterPrimePACK2/3FF1000R17IE42pcsFF650R17IE42pcsAir-forcedPage1022.05.2007ForinternaluseonlyIHMBIHMAFZ1600R17HP4FZ1600R17KE3NFZ1600R17HP4FZ1600R17KE3NAir-forced2.0MWPrimePACK3FF1000R17IE43pcs2pcsFF1000R17IE42pcs2pcsAir-forcedWaterIHMBFZ2400R17HP4NFZ1600R17HP4NAir-forcedEconoDUAL3FF450R17ME44pcsFF450R17ME44pcsWater*Remark:1)Theproposalisbasedonthesimulationconditionsbelowaswellasthegeneralcaseexperiences.Vdc=1100V,Vin=690V,fo=0~15Hz,fs=2kHz@rotorside,fo=50Hz,fs=3kHz@gridside,OL=120%.2)TheusageofthedifferentIGBTsolutionsaremostlyinfluencedbytherealcoolingsystem.Therefore,thedisclaimerruleshouldbecomplied.IGBTmodules-FullPowerWindSystemWindPowerIGBTModuleRotorsideParalleling/perarmGridsideParalleling/PerarmCooling1.5MWPrimePACK3FF1000R17IE43pcsFF1000R17IE43pcsWaterIHMAFF1200R17KE32pcsFF1200R17KE32pcsWater2.0MWPrimePACK3FF1000R17IE43pcsFF1000R17IE43pcsWaterIHMBFZ2400R17HP4_B292pcsFZ2400R17HP4_B292pcsWaterPage1122.05.2007ForinternaluseonlyB29_B29PrimePACK™
Highestcreepageandclearancedistance
HousingmaterialwithCTI400
Designedforovervoltageclass2
Verylowinductivemoduledesign
Optimizedchippositionforbetterheatspreading.
Completeportfolioavailablefor1700V.
Easyforparallelingofseveralmodules
OptimizeddriverboarddesignpossiblePage1222.05.2007Forinternaluseonly
OptimizeddriverboarddesignpossibleProductRangePage1322.05.2007ForinternaluseonlyInternalBusBarLowModuleStrayInductance*WeldinginsteadofsolderingincreasingmechanicalrobustnessPrimePACK™Page1422.05.2007ForinternaluseonlyPrimePACKTM2:InternalLayoutOptimizedCost*PrimePACK™2:~18nH*PrimePACK™3:~10nHXXXXXIncreasedmountingscrewsdedicatedforeachDCBPrimePACK™RthchPage1522.05.2007ForinternaluseonlyXXXXXDiodeIGBTResultin:LowThermalResistanceRthCH(Case-Heatsink)Creepance33mmClearance19mmCTI400HighCreepance&ClearanceDistanceforHighlyContaminatedEnvironmentMeetsSafetyStandard:PrimePACK™Page1622.05.2007ForinternaluseonlyMeetsSafetyStandard:upto3300VImpulseVoltage(OverVoltageClass2,PollutionDegree3)IHMBfamilywithIGBT4NEWNEW1200V/1700VPage1722.05.2007ForinternaluseonlyFZSingleswitchFZSingleswitch3600INOM3600A3600INOM3600AR17UCE1700VR17UCE1700VHIHMBhousingP4HighPowerIGBT4_B2Tractionversion_B2TractionversionNEWNEWNewIHMBhousingNewIGBT4chipHousingCompatibilityIHMAhousingIHMBhousingPage1822.05.2007ForinternaluseonlyBothhousingtypesare100%mechanicallycompatibleconcerningfootprint-130x140mmhousing-140x190mmhousingmountingpositions-totheheatsink-tothebusbar-tothePCBIHMBVersion-“industrial”and“traction”Applications:TractionIndustryModulefeatures:Baseplate:AlSiCCuSubstrate:OptimisedAl2O3PowerCycling:OptimisedStandardPage1922.05.2007ForinternaluseonlyPowerCycling:OptimisedStandardThermalCycling:OptimisedStandardIsolation:4kV3,4kV[RMS,50Hz,1Min.]ΣΣΣΣ=HigherReliabilityΣΣΣΣ=CostEfficiencyProductsRange(1700V)“Copperbaseplate”“AlSiCbaseplate”Page2022.05.2007ForinternaluseonlyPrimePACK3–highpowerdensityFF1400R17IP41400A/1700VFF1000R17IE41000A/1700V0.8036Page2122.05.2007Forinternaluseonly1400A/IP4
Vcesat=2.1V@Tvj=125oC2.2V@Tvj=150oC
(Eon+Eoff)/Inom=0.804mJ/A
Rthjc=0.0155K/W0.80361000A/IE4
Vcesat=2.35V@Tvj=125oC2.45V@Tvj=150oC
(Eon+Eoff)/Inom=0.681mJ/A
Rthjc=0.024K/WOutputcurrentPage2222.05.2007ForinternaluseonlyOutputcurrentPage2322.05.2007ForinternaluseonlyAirforcedvs.PipelinePage2422.05.2007ForinternaluseonlyPipelinevs.LiquidPage2522.05.2007Forinternaluseonly