Alpha电子气缸注油系统

Whenreferringtothispage,pleasequoteAlphaLubricator707X-40CTOC1Page1(72)MANB&WDieselA/S,Copenhagen,Denmark2003-01-28AlphaLubricatorSystem707X-40CAlphaLubricatorSystemOperationManualMCEnginesMANB&WDieselA/STeglholmsgade41DK-2450CopenhagenSV,[e-mail]2(72)Whenreferringtothispage,pleasequoteAlphaLubricator707X-40CTOC22003-01-28MANB&WDieselA/S,Copenhagen,DenmarkAlphaLubricatorSystem707X-40CTOC2(4)TableofContentsPageListofAbbreviations:51.GeneralInformation61.1Maincomponents61.2Workingprinciple91.3Guidancevaluesautomation102.OperationoftheSystem102.1HMI-Panel/OperatingPanel102.2Controlbuttonsandindicatorlampsonpumpstationstarterpanels112.3Start-upofAlphaLubricatorSystem(Enginenotrunning)112.4Checksduringstart-upoftheengine122.5Periodicchecksduringnormaloperationoftheengine133.HMI-PanelandConfigurationofMCU133.1DescriptionofHMIPanel133.2HMI-PaneloperationandconfigurationofMCU143.2.1Navigationprinciple143.2.2Readingoftotalstroke/min[rXXX]143.2.3Readingoftotalstrokes[Str.hi]and[Str.lo]143.2.4Readingofactivealarms[ALRXX]153.2.5Readingofloggedalarms[LALXX]153.2.6Adjustmentofcylinderoilfeedrate[F.rAtE]153.2.7Monthlychangeofoperatingpumps(masterpump)163.2.8Testsequenceforinspectionduringstandstill173.2.9Menustructure173.2.10HMIpanelparameterreferencelist213.3MCUsetup323.3.1DipswitchesforMCU323.3.2UploadofMCUbasicprogram333.3.3UploadMCUset-upfile343.3.4MCULEDinformation353.3.5Read-outofrawparametersinHMIPanel35Whenreferringtothispage,pleasequoteAlphaLubricator707X-40CTOC3Page3(72)MANB&WDieselA/S,Copenhagen,Denmark2003-01-28AlphaLubricatorSystem707X-40CTOC3(4)TableofContentsPage4.ConfigurationofBCU364.1InjectionratewithBCUincontrol364.2Detectionrate(BCUtakeoverfromMCU)364.3Numberofcylindersfortheengine364.4BCUboardrevision374.5Slowdownoutput374.6Numberoflubricators374.7UploadofBCUbasicprogram375.AlphaLubricator–AlarmHandlingandTroubleShootingGuide385.1Fuses385.1.1MCU-Unit385.1.2BCU-Unit425.2Externalalarmsignals445.2.1Commonalarm445.2.2MCUpowerfailure445.2.3BCUpowerfailure455.2.4MCUfailure455.2.5BCUfailure455.2.6Slow-down455.2.7BCUincontrol455.3MCU–alarmhandlingandtroubleshooting465.3.1Alarms1-24–Feedbackfailure465.3.2Alarm29–Markersignalfailurefromencoder475.3.3Alarm30–BCUpickup1failure485.3.4Alarm31–Triggersignalfailurefromencoder495.3.5Alarm33–Enginestopsignalfailure495.3.6Alarm34–LCDsignalabnormal505.3.7Alarm35–BCUactivesignalmissing505.3.8Alarm36–Asternsignalabnormal505.3.9Alarm37–Prelubricationsignalabnormal505.3.10Alarm38–Oiltemperaturehigh505.3.11Alarm39–Oilpressurelow515.3.12Alarm40–Speeddeviationalarm515.3.13Alarm41–Indextransmitterabnormal51Page4(72)Whenreferringtothispage,pleasequoteAlphaLubricator707X-40CTOC42003-01-28MANB&WDieselA/S,Copenhagen,DenmarkAlphaLubricatorSystem707X-40CTOC4(4)TableofContentsPage5.3.14Alarm42–Cablefailureindextransmitter515.3.15Alarm43–BCUpickup2failure525.3.16Alarm44–BCUincontrol525.3.17Alarm45and46–Thermaloverloadelectricmotor525.3.18Alarm47–MCUparameterlistnotloaded525.3.19Alarm48–Angledeviationfail535.3.20Alarm49–Stand-bypumpisrunning535.4BCUalarms535.4.1Led#1BCUinternalfailure545.4.2Led#2Enginestopsignalfailure545.4.3Led#3MCUalivesignalmissing545.4.4Led#4Feedbacksignalmissingontwolubricators545.4.5Led#5Feedbacksignalmissingonelubricator555.4.6Led#6BCUmarkersignal1and2missing555.4.7Led#7and8BCUmarkersignal1or2missing565.5Emergencyrunningwithoutexternaltriggersignals565.6Sequencediagramforalarmhandling58Appendix1FunctionoftheLEDsintheIntermediateBox59Appendix2ControlUnitCylinderLubrication–LogicDiagram60Appendix3ReplacementofMCU,BCU,SBUBoards68Appendix4Cylinderoilfeedrateduringrunning-in70Appendix5ALCUsignaldescription72Whenreferringtothispage,pleasequoteAlphaLubricator707X05Edition40CPage5(72)MANB&WDieselA/S,Copenhagen,Denmark2003-01-28AlphaLubricatorSystem707X05-40CListofAbbreviations:Thisisalistofabbreviationsusedinthismanual.ACAlternatingCurrentACCAdaptiveCylinderoilControlALCUAlphaLubricatorControlUnitAMSEnginealarmSystemBCUBackupControlUnitDCDirectCurrentECREngineControlRoomFBUFuseBoardUnitFPGAFastProgrammableGraphicArrayHMIHumanMachineInterfaceICIntegratedCircuitLcdLoadchangedependentLEDLightEmittingDiodeMCUMasterControlUnitMEPMeanEffectivePressurePCBPrintedCircuitBoardRPMRevolutionsPerMinuteSBUSwitchBoardUnitTDCTopDeadCentreUPSUninterruptablePowerSupplyIndexOperationCommissioningMaintenanceComponentsElectricalWiringPage6(72)Whenreferringtothispage,pleasequoteAlphaLubricator707X06Edition40C2003-01-28MANB&WDieselA/S,Copenhagen,DenmarkAlphaLubricatorSystem707X06-40C1.GeneralInformation1.1MaincomponentsTheAlphaLubricatorSystemLayoutisshowninthediagrambelow:AlphaLubricatorSystemLayout707-X0140C01BTANKLUBRICATORPUMPSTATIONALCUHMIElectricalConnectionPipeSystemWhenreferringtothispage,pleasequoteAlphaLubricator707X07Edition40CPage7(72)MANB&WDieselA/S,Copenhagen,Denmark2003-01-28AlphaLubricatorSystem707X07-40CPumpstationandstarterpanelsThepumpstationconsistsoftwoindividuallyop-eratingpumps,heatingcoil,filtersandasuctiontank.Thepowe