邦飞利HDP 60-140样本

HDP1GENERALINFORMATIONSELECTINGTHEGEARUNIT2.0SELECTINGTHEGEARUNIT...........82.1ENGINEERINGSELECTION............82.2VERIFICATIONS......................82.3SAMPLEAPPLICATION...............17INDEX1.0GENERALINFORMATION..............21.1SYMBOLSANDUNITSOFMEASUREMENT..................21.2PRODUCTFEATURES................21.3INSTALLATION.......................31.4MAINTENANCE......................31.5STORAGE...........................31.6CONDITIONSOFSUPPLY.............41.7PAINTCOATING.....................41.8SERVICEFACTOR....................41.9LUBRICATION.......................7RevisionsRefertopage84forthecatalogrevisionindex.Visit’SSHAFT................822SymbU.m.DescriptionAn[lbs]Ratedthrustloadi-GearratioI-IntermittenceJ[lb·ft2]MassmomentofinertiaT[lb·in]TorqueTc[lb·in]CalculatedtorqueTn[lb·in]SpeedreducerratedtorqueTr[lb·in]Torquerequiredn[rpm]SpeedP[hp]Horsepower1-GENERALINFORMATION1.1-SYMBOLSANDUNITSOFMEASUREMENT
1valueappliestoinputshaft
2valueappliestooutputshaftSymbU.m.DescriptionPn[hp]RatedhorsepowerPr[hp]HorsepowerrequiredRc[lbs]CalculatedradialloadRn[lbs]Ratedoverhungload(OHL)S.F.-Servicefactor
-DynamicefficiencyFootnotes:1.2-PRODUCTFEATURESGearunitsoftheHDPseriesmakeoptimumuseofad-vanceddesignfeatures,tooffer:•Toptorquedensity.•Superiorperformance.•Silentandvibration-freeoperation.•Totalruggednessandreliability.•LifetimecalculationinaccordancewiththeapplicableISOandAGMAstandards.•Extensivecustomizationthroughawiderangeofop-tionsofferedinthecatalog.ThemainconstructionfeaturesoftheHDPparallelshaftgearunitrangeare:•sizesfromHDP60toHDP90with2and3stagere-duction.•sizesfromHDP100toHDP140with2,3and4stagereduction.•Optimumdistributionofratedtorquevaluesacrosstheentireratiorange.•Gearratioswith12%constantescalation.•HDP60...HDP120:Rigidhousing,spheroidalcastiron,paintcoatedbothinternallyandexternally.Amoderndesignwithoutrecessesforeasycleaning.Universalmountingthankstothemanymachinedsur-faces.ProfilesanddimensionsoptimizedbyFEManalysisforsuperiorstructuralrigidity,lowacousticemissionsandamoderateweight.•HDP130andHDP140:gearcaseinnodularcastironhorizontallysplit.Thisdesignmakesmaintenanceoperationsquickandeconomical.•Casehardenedandhardenedalloysteelhelicalgearswithgroundprofile,optimizedfor:-quieteroperationandsmoothertransmissionofinputgears-maximumtransmissibletorqueofthefinalreductions•Inputshaftsgenerallycasehardenedandgroundfin-ished.Outputshaftsfromhardenedandtemperedalloysteel.3•Inputshaftconfigurations:-HDP60...HDP140:solid,singleordouble-sidedshaftwithdimensionstoUNI/ISO775-88(extendedlength)•Outputshaftconfigurations:-solid,singleordouble-sidedshaftwithdimensionstoUNI/ISO775-88(extendedlength)-hollowshaftwithkeyway-hollowshaftwithshrinkdisc•Heavydutytaperrollerbearingsorextralargeself-align-ingrollerbearingsfromthepremiumsuppliersbrandsforunparalleledoverhungloadcapacity.•Awiderangeofcustomizationoptionsareavailableuponrequest,including:-auxiliarycooling/heatingdevices-forcedlubricationsystems-backstopdevice-mountingormanifoldflanges-bearingsforincreasedoverhungloadcapacity(onlyforHDP60...HDP90)-sealsandgasketsinvarioustypesandmaterials-sensors-dry-welldeviceforverticalshaftinstallations-fixingelements1.3-INSTALLATIONThefollowinginstallationinstructionsmustbeobserved:•Makesurethatthegearboxiscorrectlysecuredtoavoidvibrations.Ifshocksoroverloadsareexpected,installhydrauliccouplings,clutches,torquelimiters,etc.•Beforebeingpainted,themachinedsurfacesandtheouterfaceoftheoilsealsmustbeprotectedtopreventpaintdryingouttherubberandjeopardizingtheoil-sealfunction.•ComponentstobekeyedontothegearboxoutputshaftsshouldbemachinedtoISOH7tolerancestopreventmatingsurfacesjammingandcausingirrepa-rabledamagetothegearboxduringinstallation.Suit-ablepullersandextractorsshouldalsobeusedtofitandremovesuchcomponents.Theseshouldbeprop-erlysecuredtothethreadedholeattheendoftheshafts.•Matingsurfacesmustbecleanedandtreatedwithsuitableprotectiveproductsbeforemountingtoavoidoxidationand,asaresult,seizureofparts.•Priortoputtingthegearunitintooperationmakesurethattheequipmentthatincorporatesthesamecom-plieswiththecurrentrevisionoftheMachinesDirec-tive89/392.•Beforestartingupthemachine,makesurethatoillevelconformstothemountingpositionspecifiedforthegearunitandviscosityissuitableforthespecificapplication.•Foroutdoorinstallationprovideadequateguardsinordertoprote