仓库管理培训流程warehouse_training（PPT35页)

WAREHOUSETRAINING仓库培训PREPAREDBYPERRYZHOUWarehouse仓库Management管理BasicKnowledge基础知识WarehouseFunction仓库的功能Providespace提供空间Warehousecapacity仓库的容量Providetime提供时间Purchaseleadtime采购时间Serviceproduction服务于生产SolectronMaterialclassificationComingMaterialDM:SMT/PTH(DirectMat’l)(allcomponent,PCB)IDM(IndirectMat’l)(grove,solderpaste,packageMat'letc...............)NDM(No-inventoryindirectMat'l)(machine,toolsequipmentetc..............)Aparts80%valueand20%QtyofBOMBparts15%valueand35%QtyofBOMCparts5%value45%QtyofBOMSolectronBusinessTurnkey-profitManpowerMaterialConsign-profit料号的组成AGT1AB105530005%C前缀后缀Safety&Security安全Storecapacity库存容量Mat’lflow&Doc.flowprocess物流与文件流PCsystemcontrol(INFIMACS)微机系统控制W/Hlayout仓库布局Storage储存与保管BasicprincipleofwarehousemanagementW/HSafetyandsecurity仓库的安全Don`thurt.oneselfandpartswhenwemovetheMat`l当我们在搬运货物时不要伤害自己和货物Safetyoperationregulation遵守安全操作规则Preventthematerialfromlosing.预防材料的丢失Securitysystem保安系统What`sstorecapacity?什么是库存容量Howmanybin-boxandpalletpositionsforbulk,allcomponent,andchemicals所有的元件需用多少BIN-BOX和铲板的空间Howmanykindsofcomponentsforoneprojects.一个项目有多少种元件Mat’lturns材料的流转Finishgoodscapacity--Frequencyofshipment成品的库存容量--出货频率HowtoEnsureMaterialAccurateFlow怎样保正精确的物流.CorrectitemandpartNo.正确的项目和料号.CorrectQTY（cyclecount）正确的数量（盘点）.Correctlocationandorientation正确的位置和方向.Correctstatus正确的状态.Correcttrackform正确的跟踪单.Correctclassification正确的分类HowtoensuredocumentAccurateflow怎样保证精确的文件流程.Correctsequencelog正确的顺序记录.Correctattached正确的文件.Correctdirection正确的方向beinformedbypurchase,productionetc···通知相关的采购，生产线等.Correctfile正确的归档.Correctupdateintime正确及时的填写及修改PCSystemControl(infimacs)计算机系统控制(INFIMACS).INFIMACS:InformationFinanceManufacturingControlSystem.Ensureeverysheetofdocumentnotlost保证文件的每一页没有丢失.CorrectKeyin正确的键入.Updatesystemintime及时的输入系统.Systemmatchingphysical系统与实物吻合WAREHOUSELAYOUT仓库布局RECEIVINGAREA收料区MRBAREAMRB区STOCKROOM仓库•DIRECTMAT`lAREA材料堆放区•WAITINGFORSTOCKAREA等待上架区•KITTEDAREA备料区•CAGEROOMCAGE房•KEY-INAREA.电脑输入区FGS成品区SHIPPINGAREA出货区GENERALINDIRECTMAT`l非直接材料区PENDING待处理区SCARP报废区Storagemethodology储存方法•CagepartsstorageforsecurityAPart放入cage中•Shelvingbycustomer按客户分开材料FIFOSystem先进先出系统•Usingbin-cardcontrol用bin-card控制•ColorcodesFIFOlabelsonreelforturnkeyprojectTurnkey材料贴FIFO标签•MonthlabelonreelforconsignprojectConsign材料贴月标签Moisturesensitivecomponentcontrol湿度敏感元件控制Materialsstorage材料的储存与保管RECEIVINGAREA收料仓Stockroom仓库PICKLIST/Kanban备料单/看板PRODUCTION生产线FGS成品库CUSTOMER客户VENDOR供应商SCRAP报废TURNKEYFAIL差异FAIL坏Performinvoice形式发票ARFRMC增料VRR供应商坏料退回Performinvoice形式发票SR,P/S出货需求单，装箱单W/HMat`l&Doc.Flowchart.仓库文件和材料流程图IQA进料检验CONSIGNEDRTMRBUAIPENDING待处理ScrapNoticeFGS成品PRF退料单报废通知收料单照用Receivingflowchart收料流程图Vendor供应商Dockarea卸货区Discrepancy?差异Stagingareaforcorrectingtheproblem整备区Anyvariance?数量差异Labelingarea贴标签区IQA来料检验Damaged?损坏Overseas?进口(非本地)Import/Export进出口Contactbuyer等待处理区Pending等待处理区TakephotoforevidentandverificationContactsales联系供应商或货代UpdatePdriveforvariancereport把差异报告放在P盘RTV拒收NoYesYesYesNoYesGenerateRT&FIFOlabel键入系统，产生RT和FIFOLABELNoNoCheckD/O,P/L,package,PO,QTY检查送货单，装箱单，定单，数量，料号IQAFlowChartIDR(InspectionDeviationRequest)ReceivingMaterialdocksinIDRstampmarkingoneveryFIFOlabelVerifyvendor,PONo.DO/Invoice,Packagecondition,PartNo,Description,QuantityRaisedbybuyerwhenGenerateRT(ReceivingTraveler)1.LinedownGenerateFIFOandattachtoeverypackaging2.Specificationnotavailable3.WaiverfromcustomerIQACheckRT,sendbacktoreceivingstoreifanydiscrepancyUIR(UrgentInspectionRequest)CheckVendoragainstAVL/CCL,followMRBprocedureifanydiscrepancySupersedeFIFOsystemRetrieveHistoryFile(Historycardspecificationetc.....)bypartandprojectRaisedbyBuyer,approvedbyIQASamplingInspectionException:VacuumpackedmoisturesensitivecomponentOtherExemptedInspectionComponentDockToStock;ILT(InterLocationTransfer)CheckpackingintegrationUsedtotransfermaterialbetweenVisualinspectionIQA/MRB/WarehouseMeasurement(mechanical&electrical)Loosecomponent:AQL=0.65%,C=0MIL-STD105E5samples/reelfor1reelalot,3sample/reelforseveralreelsalotAcceptRejectedMaterialMaterialmovewithPendingstickertoMRBlocationMDR(MaterialDiscrepancyReport)MRBmeeting(informcustomerorvendorwhenevernecessary)UAIScreen/ReworkRTVscrapothers(customerapproval)WarehousepassnoyesMRB(ADR)Flowchart.IQAMRB(ADR)UAISORT.RTVSCRAPSTOCKROOMVENDORANYQLYORADMIN.PROBLEMShipmentprocessflowPROCESSFLOW流程DOCUMENTA/RPROD.SCHEDULEPROD.PACKERFGSNOTEPROD.EXEC/MHFGSNOTEPROD.EXEC/MHFGSNOTEPROD,/STOREHANDFGSNOTESTOREHANDBINCARD&FGSNOTESTOREHANDPROD.SCHEDULEPCSHIPMENTREQUESTINVOICEFINANCEACCOUNTINGPACKINGLISTSTOREHANDSR.INV.&PACKLISTSTOREHANDBINCARDSTOREHANDPRODUCTIONPACKINGSHIPPREPAREINVOICE&PACKINGLISTRAISESHIPMENTREQUESTUPDATEBINCARD&DATAENTRYSTOCKINFGSCONFIRMRECEIPTSENTTOFGSRAISEDFGSNOTEUPDATEBINCARD&INFI出货流程图BillOfMaterial(bom)Customer:BUPASSY#:9500AS1TDESC:SwinchingboardREV:02P/NQTYDESCLOCATION9500-10026CAP,47UF,16V,10%,RBC1,C2,C3,C4,C7,C89500-10032CAP,47UF,100V,10%,RBC5,C69500-1039174F74,DIP14U19500-10284RES.10K,1/8WATT,10%,SIP3RV1,RV2,RV3,RV49500-10001PCBMATERIALSTATUSASS#:HPF03394100SETP/NPERPORECEMRBSTOREWIPPENDFGSHRHMHSHWHPHFA112012