固态电容制作流程

12009.06.12CapXonPolymerAlCapPolymerAlCapPolymerAlCapPolymerAlCap技術資料技術資料技術資料技術資料CapxonElectronic(SHENZHEN)Co.Ltd.豐賓電子豐賓電子豐賓電子豐賓電子(深圳深圳深圳深圳)有限公司有限公司有限公司有限公司制作制作制作制作::::汪斌汪斌汪斌汪斌华华华华2CapXon目目目目录录录录1.1.1.1.原材料說明原材料說明原材料說明原材料說明2.2.2.2.IQCIQCIQCIQC檢驗檢驗檢驗檢驗3.3.3.3.設計說明設計說明設計說明設計說明4444....制制制制程說明程說明程說明程說明5.5.5.5.品質品質品質品質控控控控制制制制6.6.6.6.與日系電容比較與日系電容比較與日系電容比較與日系電容比較7.7.7.7.使用注意事項及應用說明使用注意事項及應用說明使用注意事項及應用說明使用注意事項及應用說明3鋁殼陰極箔電解紙/電解质陽極箔導針膠蓋RADIALTYPERADIALTYPEVV--CHIPTYPECHIPTYPENylon/PPS座板ConductivePolymer(PEDOT)電解质Aluminumwithresin/PET/NYLONcoating鋁殼RTZ30-40/FNWV30-40電解紙IIR（100%树脂加硫）膠蓋Carbonfoil陰極箔纯铜镀锡导针導針Aluminumformingfoil陽極箔材料結構材料結構座板1.原材料說明原材料說明原材料說明原材料說明固態鋁電容固態鋁電容固態鋁電容固態鋁電容----導電性高分子導電性高分子導電性高分子導電性高分子,,,,原原原原材料列表如下材料列表如下材料列表如下材料列表如下CapXon41.1正箔正箔正箔正箔鋁錠鋁錠鋁錠鋁錠



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化成箔化成箔化成箔化成箔CapXon56宜昌鋁箔廠宜昌鋁箔廠宜昌鋁箔廠宜昌鋁箔廠R&DCenterProductionofAluminumFoilCapXon7LeadingProductionFacilityPowersupplyPurewaterCoolingtowerFormingCapXon81.Productionplace：：：：SetupetchingandformingfactoryinYi-chang,China,Etching30linesandforming50lines,becomethebiggestaluminumfoilfactoryofChina.2.Technologysource:WholefactorytechnologytransferfromJapaneseetchingprocessandthencombinedchemicalindustry,electricalmachinery,machinery,automaticallycontrol,environmentalprotectionandmaterialrecycleengineersinthefactory,setupthestrongR&Dgroup.EtchingFoilEtchingFoilCapXon9OthercompanyCapxonEvenGoodAlcoreNotevenPiercethroughtheAlcoreLowcapacitanceandstrengthHighcapacitanceandstrengthEtchingFoil–SectionofElectronMicroscopePhotoCapXon10NewTech/Muti-waveEtchingEven,highdensityandcapacitanceSawtoothwaveExponentwaveCapXon11FormingTechnicalOrganicacidformingInorganicacidformingNewformingtechHighHydration，highcapacitance，highleakagecurrentLowHydration，lowcapacitanceLowHydration，highcapacitance，lowleakagecurrentandlonglife.30%10%8%10%8%25%9%255V300V520V550V600V630V其它RateofusevoltageCapXon12LeakageCurrentComparisonOtherformingfoil0102030405060050100150200250LC(uA/cm2)Time(S)CapxonformingfoilCapXon13FormingHighDensityInsulatingLayerThegoodcharacteristicisdecidedbytheinsulatinglayerhighdensityandzerodefect.EtchingfoilFormingfoilHighdensitylayerCapXon14CapXon800倍电子放大镜下观察铝箔表面倍电子放大镜下观察铝箔表面倍电子放大镜下观察铝箔表面倍电子放大镜下观察铝箔表面正箔PS470-16830负箔PS470-16830151.2負箔負箔負箔負箔(1)(1)(1)(1)鋁錠鋁錠鋁錠鋁錠



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极低压极低压极低压极低压化成箔化成箔化成箔化成箔，，，，供应商供应商供应商供应商：：：：日本日本日本日本JCC/JCC/JCC/JCC/台湾荣成台湾荣成台湾荣成台湾荣成////宜昌凯普松宜昌凯普松宜昌凯普松宜昌凯普松CapXon(2)(2)(2)(2)鋁錠鋁錠鋁錠鋁錠



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蒸镀纳米炭颗粒蒸镀纳米炭颗粒蒸镀纳米炭颗粒蒸镀纳米炭颗粒（（（（供应商供应商供应商供应商：：：：日本日本日本日本TOYALTOYALTOYALTOYAL））））161.4電解紙電解紙電解紙電解紙（1）低密度可碳化电解纸RTZ30-40/MJ230-40，供应商：日本NKK（2）低密度非碳化电解纸FNWV30-40，供应商：日本NKK171.5電解電解電解電解质原材料质原材料质原材料质原材料（（（（1111））））单体单体单体单体:3,4:3,4:3,4:3,4亚乙基二氧噻吩亚乙基二氧噻吩亚乙基二氧噻吩亚乙基二氧噻吩（（（（EDOTEDOTEDOTEDOT））））,,,,供应商供应商供应商供应商：：：：H.CSTARCKH.CSTARCKH.CSTARCKH.CSTARCK（（（（2222））））氧化剂氧化剂氧化剂氧化剂::::对甲基苯磺酸铁的醇溶液对甲基苯磺酸铁的醇溶液对甲基苯磺酸铁的醇溶液对甲基苯磺酸铁的醇溶液,,,,H.CSTARCK181.6鋁殼鋁殼鋁殼鋁殼镀膜铝壳镀膜铝壳镀膜铝壳镀膜铝壳:coatingwithPET/RESIN/NYLON:coatingwithPET/RESIN/NYLON:coatingwithPET/RESIN/NYLON:coatingwithPET/RESIN/NYLON，，，，供应商供应商供应商供应商：：：：韩国韩国韩国韩国DDDD----NTECH/NTECH/NTECH/NTECH/台湾庆泉台湾庆泉台湾庆泉台湾庆泉CapXon191.7膠蓋膠蓋膠蓋膠蓋IIRIIRIIRIIR（（（（100%100%100%100%树脂加硫树脂加硫树脂加硫树脂加硫））））材质材质材质材质，，，，供应商供应商供应商供应商：：：：东莞强安东莞强安东莞强安东莞强安CapXon202.IQC检验21100uM30OR50uM厚度400UF/CM2---容量倍率2V0V耐压负箔30±1KM更换裁切刀具30±1KM更换裁切刀具裁切90uM～110uM90uM～120uM厚度己二酸胺溶液己二酸胺溶液测试液FV≥2*WVFV≥1.6*WV选取耐压高倍率(例:32FV容量:66UF/CM2)高倍率(例:4FV容量:358UF/CM2)容量倍率32FV～115FV4FV～23FV化成电压正箔16v~25v2.5v~10v电容器规格（工作电压）项目材料2.IQC檢驗檢驗檢驗檢驗CapXon222.1RawMaterialApprovalProcedure-11.AluminumFoil1.AluminumFoil1.AluminumFoil1.AluminumFoilAnode&cathodeinspectionstandardTest-manufactureApprovedAppearanceReliabilitytestCapacitanceFormingvoltageTensilestrengthBendingstrengthChlorideionHydrolysisCapXon23ElectrolyteinspectionstandardTest-manufactureApprovedAppearanceReliabilitytestPHFe(III)contentMicromoisturecontentChlorideionSolidscontent2.1RawMaterialApprovalProcedure-22.ElectrolytematerialCapXonViscosityFlashpoint24SupplierMaterialElectrolytemanufactureChemicallabinspectionRawmaterialpurity（inplanning）HazardoussubstanceImpurityionReturnInspectedarea（Storedaccordingtothematerialname）PrepareimmigrationliquidHazardoussubstanceElectrolytewaterconcentrationImpurityionElectrolytethreeparameterElectrolytewarehouseLifetestReliabilitytestSamplingNGOKSamplingOKStrictlycontroltheelectrolyteNGInspectionInspection2.2新增電解新增電解新增電解新增電解质质质质原料檢驗程序原料檢驗程序原料檢驗程序原料檢驗程序CapXon25ChemicalLab新增電解新增電解新增電解新增電解质质质质原料檢驗實驗室原料檢驗實驗室原料檢驗實驗室原料檢驗實驗室CapXon26Ionchromatogram(CIC(CIC(CIC(CIC----100100100100TypeTypeTypeType))))WorkstationWorkstationWorkstationWorkstationInspectCl-、、、、SO42-、、、、7O3-、、、、FFFF----andPO4andPO4andPO4andPO4ionthatcontaininAlfoilCapXon27ThechlorineioninspectionTestchlorineionwithnephelometerySOPSOPSOPSOPIonchromatogrammeterCapXon282.1RawMaterialApprovalProcedure-33.SealingRubber3.SealingRubber3.SealingRubber3.SealingRubberSealingrubberinspectionstandardTest-manufactureApprovedAppearanceReliabilitytestSizeHardnessSolubilityHightempcomprssionDegradationSulphideChlorideionCapXon293