基于工业4.0的拧紧数据联网采集与追溯系统

©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.基于工业4.0的拧紧数据联网采集与追溯系统©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.你相信吗？在不久的将来，我们吃的药是根据每个人的基因来配方的；我们的早餐可以根据个人的口味和营养需求来调配生产；工厂生产线可以按照工人希望的时间开工，无需担心下午3点没法去接孩子；生产车间里是机器告诉机器下一步做什么，而非中心控制台的技术员在操作……InTheFuture©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.拧紧数据联网采集与追溯系统跟工业4.0的关系工业4.0下的产品特点：集成了信息存储、传感、无线通信功能——摘自德国工业4.0概念定义©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.ERP/MRPDNCPLCSCADASFCMES工业4.0智慧工厂布局拧紧数据联网采集与追溯系统©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.专为汽车工厂打造的拧紧数据联网采集与追溯平台基于工业4.0理念设计和研发，旨在提升制造业的智能化水平，建立具有适应性、资源效率及人体工程学的智慧型生产线和工厂，在商业流程及价值流程中整合客户和商业合作伙伴。©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.系统架构无线APIKV4.0-1-P拧紧枪控制器RFID无线拧紧枪扫描枪IKV4.0-1-PIKV4.0-1-P......无线AP无线AP中控室数据服务器曲线服务器管理服务器Andon系统MESQRK检查点©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.实现拧紧工位与上层服务器的数据和信息交换的中枢系列，是集合数据采集、数据处理、SPC分析、无线通信技术于一体基于工业4.0标准的MES标准化产品。数据采集终端系列©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.1可视化操作指导2专业级拧紧防错3一站式远程管理4高可靠无线传输5全过程数据追溯功能描述©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.可视化操作指导开机显示画面，等待车辆进站©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.可视化操作指导扫描到车辆信息，进入当前工位，显示当前工位图示及需要拧紧的螺栓数量和位置©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.专业级拧紧防错工艺防错工具防错工件防错©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.专业级拧紧防错C6201462061971扫描到车辆条码读入车辆代码获取车辆信息，显示PDM图，指示螺栓数量及位置，自动选择已经匹配好的拧紧程序等待拧紧，黄灯闪烁；拧紧合格，绿灯亮；不合格，红灯亮全部拧紧合格，显示OK操作剩余时间避免漏拧/重复拧/错误的拧紧程序©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.一站式远程管理远程管理所产品©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.一站式远程管理通过远程访问IP地址修改、编辑参数设置，或增减工位©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.高可靠无线传输无线传输，生产柔性化，有利于车间改造及布局，打造数字化工厂，为将来的扩展提供便利©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.高可靠无线传输拧紧数据安全不丢失数据服务器曲线服务器100，000，000条3TB10GB100，000，000条•本地缓存•拧紧数据和曲线分别存储©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.高可靠无线传输高速数据传输Min：11msMax：82msAvg：27ms实测数据传输时间©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.全过程数据追溯专业软件实现数据查询、追溯及分析©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.全过程数据追溯专业软件实现数据查询、追溯及分析通过输入车辆VIN码或KNR码，查询车辆是否有螺栓遗漏、每个螺栓的拧紧数据、合格率及对应曲线全过程数据追溯拧紧数据查询©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.全过程数据追溯工位、设备使用分析根据车型、时间段和工位信息查询对应拧紧枪工位使用率、拧紧合格率、车型覆盖率，以及做合格率趋势分析©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.全过程数据追溯涵盖了最全的数据统计公式，满足质量人员所有的SPC统计要求专业、全面的SPC统计分析©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.我们能够带给用户……35%生产时间67%纸上作业55%数据缺失22%产品品质36%数据录入*以上数据为不完全统计，仅供参考©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.云平台我们的附加值•通过IKV云平台分析客户数据，给出指导建议•预见设备故障，提前处理•预见即将到来的订单或者排产信息，优化生产……©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.我们的核心竞争力专注拧紧数据采集与追溯系统不断创新的专业研发团队（硬件+软件+数据库+网络）©AllrightsreservedbyB.I.Wgroup,evenandespeciallyincasesofproprietaryrightsapplications.展望工业4.0--中国制造2025中国智造