雅马哈YZFR120072008ServiceManual

YZFR1W4C8-28197-10SERVICEMANUALLIT-11616-20-53YZFR1WCEAS20040YZFR1W/YZFR1WCSERVICEMANUAL©2006byYamahaMotorCorporation,U.S.A.Firstedition,October2006Allrightsreserved.AnyreproductionorunauthorizedusewithoutthewrittenpermissionofYamahaMotorCorporation,U.S.A.isexpresslyprohibited.PrintedinU.S.A.P/NLIT-11616-20-53EAS20070NOTICEThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadeal-ersandtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehiclesshouldhaveabasicunderstandingofmechanicsandthetechniquestorepairthesetypesofvehicles.Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse.Thismodelhasbeendesignedandmanufacturedtoperformwithincertainspecificationsinregardtoperformanceandemissions.Properservicewiththecorrecttoolsisnecessarytoensurethatthevehiclewilloperateasdesigned.Ifthereisanyquestionaboutaserviceprocedure,itisimperativethatyoucontactaYamahadealerforanyserviceinformationchangesthatapplytothismodel.Thispolicyisintendedtoprovidethecustomerwiththemostsatisfactionfromhisvehicleandtoconformtofederalenvironmentalqualityobjectives.YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallofitsmodels.ModificationsandsignificantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadeal-ersandwillappearinfutureeditionsofthismanualwhereapplicable.NOTE:•ThisServiceManualcontainsinformationregardingperiodicmaintenancetotheemissioncontrolsystem.Pleasereadthismaterialcarefully.Designsandspecificationsaresubjecttochangewithoutnotice.EAS20080IMPORTANTMANUALINFORMATIONParticularlyimportantinformationisdistinguishedinthismanualbythefollowing.TheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathtothevehicleoperator,abystanderorapersoncheckingorrepairingthevehicle.ACAUTIONindicatesspecialprecautionsthatmustbetakentoavoiddamagetothevehicle.ANOTEprovideskeyinformationtomakeprocedureseasierorclearer.WARNINGCAUTION:NOTE:EAS20090HOWTOUSETHISMANUALThismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensiveexplanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaidoutwiththeindividualstepsinsequentialorder.Themanualisdividedintochaptersandeachchapterisdividedintosections.Thecurrentsectiontitleisshownatthetopofeachpage“1”.Sub-sectiontitlesappearinsmallerprintthanthesectiontitle“2”.Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagramsatthestartofeachremovalanddisassemblysection“3”.Numbersaregivenintheorderofthejobsintheexplodeddiagram.Anumberindicatesadisas-semblystep“4”.Symbolsindicatepartstobelubricatedorreplaced“5”.Referto“SYMBOLS”.Ajobinstructionchartaccompaniestheexplodeddiagram,providingtheorderofjobs,namesofparts,notesinjobs,etc“6”.Jobsrequiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequen-tially“7”.EAS20100SYMBOLSThefollowingsymbolsareusedinthismanualforeasierunderstanding.NOTE:Thefollowingsymbolsarenotrelevanttoeveryvehicle.1.Serviceablewithenginemounted2.Fillingfluid3.Lubricant4.Specialtool5.Tighteningtorque6.Wearlimit,clearance7.Enginespeed8.Electricaldata9.Engineoil10.Gearoil11.Molybdenum-disulfideoil12.Wheel-bearinggrease13.Lithium-soap-basedgrease14.Molybdenum-disulfidegrease15.Applylockingagent(LOCTITE®)GMEBLSM910111213141516LTNewTR..1234567816.Replacethepart123456789EAS20110TABLEOFCONTENTSGENERALINFORMATIONSPECIFICATIONSPERIODICCHECKSANDADJUSTMENTSCHASSISENGINECOOLINGSYSTEMFUELSYSTEMELECTRICALSYSTEMTROUBLESHOOTING1GENERALINFORMATIONIDENTIFICATION..........................................................................................1-1VEHICLEIDENTIFICATIONNUMBER...................................................1-1MODELLABEL.......................................................................................1-1FEATURES...................................................................................................1-2FISYSTEM.............................................................................................1-3IMPORTANTINFORMATION.....................................................................1-12PREPARATIONFORREMOVALANDDISASSEMBLY........................1-12REPLACEMENTPARTS.......................................................................1-12GASKETS,OILSEALSANDO-RINGS................................................1-12LOCKWASHERS/PLATESANDCOTTERPINS.................................1-12BEARINGSANDOILSEALS...............................................................1-13CIRCLIPS.............................................................................................1-13CHECKINGTHECONNECTIONS.............................................................1-14SPECIALTOOLS........................................................................................1-15IDENTIFICATION1-1EAS20130IDENTIFICATIONEAS20140VEHICLEIDENTIFIC