MKVIe培训教材

WEPP–ChinaPetroleumMaterialandEquipmentCo.-Shenyang-ChinaSPEEDTRONICMARKVIeBasicControlSection1ProductOverview中国石油材料设备基本控制第一部分产品概述MarkVIeUnitControlPanelmark6控制单元仪表板TripleModularRedundancy(TMR)三模块冗余ThreeprocessorsandcriticalI/Oracksthataretriplicatedreducesinglepointsoffailure,whichincreasesmeantimebetweenforcedoutages(MTBFO)三处理器和关键I/O挂架被分成三组，以减少单点故障，同时意味着增加了强制断电的时间。TwoindependentTMRprotectionsystemst两个独立的三模块冗余保护系统Decreaseschanceofdamagetoturbineifoverspeed,isdetected对于涡轮机，如果超速时将会被诊断以减少涡轮机被损害的机会Applicationspecificcontrolactionasfast10ms应用程序的特定控制动作将在10毫秒内相应做出动作ExcellentspeedcontrolandrapidtripinitiationlowersriskofturbinedamageHighresolutionI/O高分辨率的输入输出包ImprovedspeedcontrolComprehensivediagnostics综合诊断ReducessystemrepairtimethroughrapidtroubleshootingOnlinerepairofanyonechannelinTMRsystem在TMR系统中在线修复任何一个通道DecreasesnumberofforcedoutagescausedbycontrolsystemfailuresDirectsensorconnectionwithnointerposinginstrumentationEliminatespointoffailureformorereliableprotectionandreducedmaintenancePeer-to-peercommunicationswithBOPpanelsandPLCsCoordinatescontrolofentireplant:turbine,compressorandbalanceofplantequipmentAutomaticgeneratorsynchronizationProvidesreliable,smoothandrapidgeneratorsynchronizationMANUALDOCUMENTATIONS（主文档）MarkVIe:-GEI-100600MarkVIeControlSystem（mark6控制系统）-GEH-6721vol.1SystemGuideVolumeI（系统指南1）-GEH-6721vol.2SystemGuideVolumeII（系统指南2）ABBREVATIONSandACRONYSM-UCPUnitcontrolpanel控制单位面板-F&GFireandGasSystem(PartofUCP)-TCPTurbinecontrolpanel(PartofUCP)涡轮机控制面板-MARKVIeTurbineControl(PartofTCP)涡轮机控制-HMIMarkVIoperatorInterface(PartofUCP)MARK6操作界面-ACPAuxiliaryControlPanel(PartofUCP)辅助控制面板-MCCMotorControlCenter发动机控制中心-DCPDirectCurrentPanel直流面板-UPSUninterruptablePowerSupply不间断电源-DCSDistribuitdcontrolsystem分布控制系统-ESDShutdownSystem切断系统-UDHUnitDataHighway-Network-PDHPlantDataHighway–Network-RTDResistancetemperaturedevicesCONTROLARCHITECTUREOVERVIEW:-SystemArchitecture系统控制-MarkVIeConfigurationmark6配置-Electronic&Packaging-I/OCommunications(IOnet)输入输出通讯输入输出通讯层企业层监控层控制层接线端Thecontrolsystemconsistsofthreeprimarycomponents:thecontrollers,I/OnetworksandI/Omodulesasshownindiagram.CommunicationsMainProcessorBoardTerminalBoard:-PackAddress:BarCodeandTerminalName-JumpersforHardwareSelectionMarkVIeControllersYouhaveControllertype:UCCCM04Itisrecommendedthattheenvironmentbemaintainedatlevelslessthanthemaximumratingoftheequipmenttomaximizelifeexpectancy.TMROutputProcessingProtectionOut:20FG-1(XY-224)20FG-2(XY-225)ServoOutputAnalog4-20mAOutputTMRInputProcessingInputtype:Simplex,DualorTMR.输入类型：单个信号，双，三ApplicableManagementlogic.程序管理逻辑在一个系统中，输入输出网络的数量应该等于控制器的数量SingleInputnotVotedThisisusedfornon-critical,genericI/O,suchasmonitoring4-20mAinputs,contacts,thermocouples,andresistancetemperaturedevices(RTD).。就地接线传感器终端包直接输入交换控制器IO网络OnesensorcanbefannedtothreeI/Oboardsasaboveformedium-integrityapplications.Thisisusedforsensorswithmedium-to-highreliability.Threesuchcircuitsareneededforthreesensors.Typicalinputsare4-20mAinputs,contacts,thermocouples,andRTDs.Inputssuchasspeedcontrolandoverspeedarenotfannedsothereisacompleteseparationofinputswithnohardwarecrosscouplingwhichcouldpropagateafailure.PPROPTURMedianValueLogicCalculationTurbineProtectionConnection:Commandsto20FG-xCardsTypePDIAPDIAPDOAPTCCPAICPAICPRTDPTURPTURPPROPPROPSVOHMI–HumanMachineInterface-OperatorInterface-SoftwareMaintenanceTools-ApplicationSoftware(Cimplicity6.01andToolboxST)-Programmable-FloatingPoints-Math.Blocks-Editorfor:applicationsoftware,I/Oassignement,TuningConstant-PasswordProtection-DiagnosticAccess-Trending-ForcingTrendUSBDongleLicenseKey-UseToolboxWEPP–ChinaPetroleumMaterialandEquipmentCo.-Shenyang-ChinaSPEEDTRONICMARKVieBasicControlSection2PanelLayoutandHardwareDescription仪表盘布局和硬件描述UCP.MarkVie.-3CPU:R,S,T.-3I/OnetforTerminalsconnections:Red(R),Black(S),Blue(T).3个输入输出终端连接MarkVie.-TerminalBoardsSignalsConnections.-TMR,DualorSimplexIOnetConnections.UCPButtons&Lamp.-OFF/Local/Remote.-Start.-Stop.-PermissivetoStartLamp.-AlarmActiveLamp.-ShutdownLamp.-EmergencyPushButtonPressurized.-EmergencyPushButtonDe-Pressurized.UCPHMI.-GT1_SVRorGT2_SVR.UCPSwitch.-TwoRedundantSwitchoneachUCP.-Netavaiable:UDHPDHADHBentlyNevadaMonitor.-VibrationProbe:Sismicandaccellerometer-AxialDisplacementorRadialVibration.-TC.PLCGEFanucSeries90-70.-ESDandFireandGasProtection.-GMRRedundantConfiguration.GEFanuc,GeniusBolcks.-ESDandFireandGasProtection.-GMRRedundantConfiguration.-GeniusNET,RedundantConnectionsinthree(3)differentChain.GeniusBlockSurgeArrestorGeniusBlockSurgeArrestorSurgeArrestors.-FieldOverCurrentPrevent.DOCUMENTATIONS:UnitControlPanel(UCP):-SOM5082301/0,GTMachinaryFunctionalSchematicDiagram(P&I)-SOM6668796/3,UnitControlSystemWiringDiagram-SOM6668798/3,Cause/EffectDiagram-SOM6668800/3,ControlSystemPowerSupplySchematic-SOM6668802/3,UnitControlSystemI/OList-SOM6668803/3,ControlSystemSchematic-SOM6669411/3,UCS(ESD&F&G)LogicDiagramABBREVATIONSandACRONYSM-UCPUnitcontrolpanel-F&GFireandGasSystem(PartofUCP)-TCPTurbinecontrolpanel(PartofUCP)-MARKVIeTurbineControl(PartofTCP)-HMIMarkVIoperatorInterf