胀套(机械传动件)

胀紧联结套（胀套）LockIngassembles北京古德高机电技术有限公司北京古德机电技术研究所BeijingGUDEMechano——ElectricalTechnologyofhighCO.,LTDBeijingGUDEMechano——ElectricalTechnologyResearchInstitute机械基础件机械传动件BASICPARTS&DRIVEPARTS前言胀紧联结套是国际上广泛用于各种载荷下机械联结的先进机械基础件。美国、德国、日本和工业比较发达的国家，首先在重载荷机械中使用了这项新技术。现已推广到其它各种机械行业，胀紧联结套在国际上起始于七十年代初期，我国于八十年代初就对该产品进行了研制，并首先在各种重型机械中推广应用，于八六年国家制定了通用型胀套GB5867-86标准。我公司于八七年就开始对该标准所属规格的各种胀套进行全面研制，经过近二十年的实践已完成了对该标准中所有规格的品种开发。并推广到纺织、包装、食品、轻工、冶金、造纸、印刷、机床、加工中心、锻压机床、及冶金机械以及通用机械等各种机械中，取的了良好的信誉，促进了机械行业产品技术进步。并可根据特殊用户需求，开发非标准的胀紧联结套。胀紧联结是一种新型联结方式，它靠拧紧高强度螺栓使胀套与轴间或套间包容面间产生正压力，相伴产生摩擦力，实现负荷传递的一种无键联结装置。它与一般过盈的无键联结、有键联结的传统机械联结方式相比较有许多独特的优点和特性：1、制造和安装简单。安装胀套的轴和孔不像过盈配合那样要求高精度的制造公差，安装胀套也无需加热，冷却或使用加压设备，只须将螺钉按规定扭矩值拧紧即可。2、有良好地互换性，且拆卸方便。拆卸时，先松开压紧螺钉，再用顶出螺钉顶出卸载，即可解除联结状态，将胀套与联结零件分离。3、胀套联结可以承受重负载。其结构可作成各种样式，为适应安装负载要求，一个胀套不够，还可多个串联组合使用。4、胀套联结是一种精密无间隙、无键的联结。可靠的消除了键传动所造成的应力集中滚键等弊病。具有定位方便快捷、使用寿命长、不易腐蚀等优点。在工作中无相对滑动，不会磨损。特别适宜在各种高精度传动和伺服机构中使用。5、胀紧联结套在轴向安装时，不需轴向任何固定就可以方便地调整其轴向所需位置尺寸及零件地相对位置。6、随着应用范围的扩大，机械中各种复杂联结形式都可以用特殊胀紧联结套替代。简化传动结构或成为机械零部件中一个组成部分，如无间隙的膜片联轴器。7、胀套选用可使主机配套商品化率高，便于主机技术进步与发展和产品更新。8、胀紧联结套可以在-30ºC～200ºC温度范围之间工作，并可以根据工作环境和介质的不同，选择多种不同材料制作。目录一、胀紧原理、受力分析及符号说明二、胀紧联结套型号1.Z1型胀紧联结套……………………………………………………………………12.Z2型胀紧联结套……………………………………………………………………33.Z3型胀紧联结套……………………………………………………………………54.Z4型胀紧联结套……………………………………………………………………65.Z5型胀紧联结套……………………………………………………………………76.Z6型胀紧联结套……………………………………………………………………87.Z7型胀紧联结套……………………………………………………………………98.Z8型胀紧联结套……………………………………………………………………129.Z9型胀紧联结套……………………………………………………………………1810.Z10型胀紧联结套…………………………………………………………………1911.Z11型胀紧联结套…………………………………………………………………2112.Z12型胀紧联结套…………………………………………………………………2213.Z13型胀紧联结套…………………………………………………………………2514.Z14型胀紧联结套…………………………………………………………………2215.Z15型胀紧联结套…………………………………………………………………2316.Z16型胀紧联结套…………………………………………………………………2517.Z17型胀紧联结套…………………………………………………………………3118.Z18型胀紧联结套…………………………………………………………………3319.Z19型胀紧联结套…………………………………………………………………3420.Z20型胀紧联结套…………………………………………………………………3621.Z21型胀紧联结套…………………………………………………………………3722.Z22型胀紧联结套…………………………………………………………………38三、胀紧套装卸技术要求1Z1型胀紧联结套Lockingassemblies,tapeZ1.1.基本尺寸当Pf＝100N/mm2时的额定负荷重量G(kg)dDLlF1(KN)Mt(N·m)mm10134.53.71.47.00.0112151.69.80.0113161.8110.0114186.35.32.8190.0115193.0220.0116203.2250.0117213.4280.0118223.6320.0119243.8350.0120254.0400.0122264.5500.0124284.8560.0125305.0600.0128325.6800.0130356.0900.0132366.41000.0135407.06.08.21500.0236428.41600.0238448.61660.0240458.09.92000.02424810.42200.034552108.614.63300.046.6基本尺寸当Pf＝100N/mm2时的额定负荷重量G(kg)dDLlF1(KN)Mt(N·m)mm4855108.615.63700.05505716.24000.05556217.84900.0556641210.422.06100.06606823.57000.07637124.87800.08657325.68300.0970791412.232.011200.11758434.412900.128091171545.018100.1985964820400.20901015122900.22951065425500.23100114217035000.3810511973.238200.401101247742500.411201348450500.451251399257500.621301482825.312480500.8518.7表1Z1型胀紧套d=20～500Mt=0.04～278kN·mDdLlZ1型胀套基本尺寸参数北京古德高机电技术有限公司电话：[phone]传真：[phone]手机：[phone]网址：＝100N/mm2时的额定负荷重量G(kg)dDLlF1(KN)Mt(N·m)mm1401582825.313493500.91150168143107000.97160178152.5122001.021701913330192163001.50180201204183001.58190211214204001.682002243834.8262262002.32210234275289002.45220244288377002.492402674239.5358430003.522502804844415520004.68260290435565004.822803135349520725006.27300333555830006.47320360655971011400010.9034038075512850011.5036040080014400012.2038042084516050012.8040044089017800013.5042046093519600014.145049099822450015.2480520107025600016.00500540111027800016.50.2.北京古德高机电技术有限公司电话：[phone]传真：[phone]手机：[phone]网址：(N/mm2)MA(N·m)G(kg)dDlLL1规格sizes数量QtyF1(kN)Mt(kN·m)mm1947172027.5M6×188270.25220140.20200.272100.23220.301950.2425509300.381900.25285510330.471850.29300.501750.30356012400.701800.32386315460.881850.3340650.921800.344272202433.5M8×2212651.36200350.484575711.622100.575080721.771900.60558515832.272000.6360902.471800.69659516933.041900.7370110242839M10×251301.60210701.26751151314.901951.33801205.2018014085125166.301951.4990130166.601801.5395135187.901951.6215132147148167.3.Z2型胀紧套1dDLLd=20～1000Mt=0.27～2000kN·ml2Z2型胀紧联结套Lockingassemblies,tapeZ2Z2型胀套基本尺寸参数表2北京古德高机电技术有限公司电话：[phone]传真：[phone]手机：[phone]网址：×30151909.601951252.011051501919.981852.1011015519210.501802.151201651621813.101852.351251701822013.781802.95130180343852.0M12×352027217.601651253.511401902229820.903.851502002432424.201704.071602102735028.004.3170225384460M14×402238632.801601905.781802352442037.801656.051902504652682849046.501508.252002603052552.508.65210275505674M16×552459962.8915129510.102202852662068.0015011.222403053071585.5016012.202503153276896.0016212.7026032534800104.0016513.20280355606686.5M18×6032915128.0014540519.20300375361020153.0015020.503204057278100.5M20×751310210.0058029.60340425224.0014531.103604558490116.0M22×801630294.0078042.203804751620308.0013544.004004951610322.0013046.00420515401780374.0013550.0045055596102130M24×902050461.25124100065.00480585422160518.4071.0050060544