质量保证计划QAP中英文版

质量保证计划QUALITYASSURANCEPLAN客户名称CLIENT：项目编号ITEMNO.：订单日期ORDERDATE：供货单位VENDOR：设备代号CODE：编制PREPARATION：日期DATE：审核CHECK：日期DATE：批准APPROVAL：日期DATE：XXXXX有限公司XXXXXXXCo.,Ltd.1、适用范围和目的Scopeandpurpose本质量保证计划适用于UPL项目产品的制造、检验和验收。确保该产品的制造、检验和验收符合图样、规范、标准的要求。Thisqualityassuranceplanisapplicabletothemanufacture,inspectionandacceptanceofUPLprojectproducts.Toensurethatthemanufacture,inspectionandacceptanceoftheproductsmeettherequirementsofdrawings,specificationsandstandards2、编制依据CompilationbasisTSGR0004-2009《固定式压力容器安全技术监察规程》TSGR0004-2009《SupervisionRegulationsonSafetyTechnologyforStationaryPressureVessels》GB150.1～150.4-2011《压力容器》GB150.1～150.4-2011《ThePressureVessel》GB/T18442.1~5-2011《固定式真空绝热深冷压力容器》GB/T18442.1~5-2011《FixedVacuumInsulatedCryogenicPressureVessel》MAX/SC-2011《压力容器制造质量保证手册》MAX/SC-2011《PressureVesselManufacturingQualityAssuranceManual》3、制造、检验依据的标准、规范或技术条件Standards,specificationsortechnicalconditionsonwhichmanufacturingorinspectionisbased设计图样和工艺文件DesigndrawingsandprocessdocumentsTSGR0004-2009《固定式压力容器安全技术监察规程》TSGR0004-2009《SupervisionRegulationsonSafetyTechnologyforStationaryPressureVessels》GB150.1～150.4-2011《压力容器》GB150.1～150.4-2011《ThePressureVessel》GB/T18442.1~5-2011《固定式真空绝热深冷压力容器》GB/T18442.1~5-2011《FixedVacuumInsulatedCryogenicPressureVessel》JB/T4711-2003《压力容器涂敷与运输包装》JB/T4711-2003《PressureVesselCoatingandTransportationPackaging》GB713-2008《锅炉和压力容器用钢板》GB713-2008《Steelplatesforboilersandpressurevessels》GB9948-2006《石油裂化用无缝钢管》GB9948-2006《SeamlessSteelPipeforPetroleumCracking》GB/T14976-2012《流体输送用不锈钢无缝钢管》GB/T14976-2012《Stainlesssteelseamlesssteelpipeforfluidconveying》NB/T47008-2010《承压设备用碳素钢和合金钢锻件》NB/T47008-2010《Carbonsteelandalloysteelforgingsforpressureequipment》NB/T47014-2011《WeldingProcessAssessmentofPressureEquipment》NB/T47015-2011《压力容器焊接规程》JB/T4730-2005《承压设备无损检测》JB/T4730-2005《Nondestructivetestingofpressureequipments》GB/T25198-2010《压力容器封头》GB/T25198-2010《PressureVesselHead》HG/T20592～20635-2009《钢制管法兰、垫片、紧固件》HG/T20592～20635-2009《Steelpipeflanges,gaskets,fasteners》HG/T21514～21535-2005《钢制人孔和手孔》HG/T21514～21535-2005《Steelmanholesandhandholes》4、产品主要的技术参数MainTechnicalParametersofProducts容器类别ContainerclassⅡ耐压试验压力Pressuretest1.94MPa气密性试验Airtightnesstest1.64MPa设计温度Designtemperature-194℃主体材料bodymaterialSUS304最高/最低允许工作温度Max/Minallowableoperatingtemperature腐蚀裕量Corrosionallowance0㎜介质medium氧、氮最高允许工作压力Maximumallowableworkingpressure设计压力Designpressure1.64MPa焊接接头系数Weldingjointcoefficient1最大吊装质量Maximumliftingmasskg5、检查的总要求Generalrequirementsforinspection5.1、低温液体储罐设备的检验和试验应符合设计图样、工艺文件及相关标准规范的要求。Inspectionandtestofcryogenicliquidstoragetankequipmentshallmeettherequirementsofdesigndrawings,processdocumentsandrelevantstandardsandspecifications.5.2、受压件的标记及移植、焊工钢印标记、无损检测标记应按相应标准的要求在工件上标出，对于不能打钢印的零部件应记录在相应文件中。Thelabelingandtransplantationofpressedparts,welder'sstampingmarksandnon-destructivetestingmarksshallbemarkedontheworkpieceaccordingtotherequirementsofthecorrespondingstandards,andthepartsthatcannotbestampedshallberecordedinthecorrespondingdocuments.5.3、检验和试验的记录、报告应保存，以便审查和提供给用户。Recordsandreportsofinspectionsandtestsshallbekeptforreviewandsupplytousers.5.4、按要求设置必要的控制点。Setupnecessarycontrolpointsasrequired5.5、低温液体储罐设备的制造、检验和验收应接受监察机构的监督检验。Themanufacture,inspectionandacceptanceofcryogenicliquidstoragetankequipmentshallbesubjecttosupervisionandinspectionbysupervisorybodies.6、材料检查要求Materialinspectionrequirements6.1、材料的采购应符合采购技术条件、设计图样和相应规范、标准要求。Materialpurchasingshallconformtothetechnicalrequirements,designdrawings,relevantspecificationsandstandardsforpurchasing.6.2、材料入厂按采购要求进行检验与验收、复验。Inspection,acceptanceandre-inspectionofmaterialsinaccordancewithprocurementrequirements6.3、用于低温液体储罐的材料应有质量证明书，证明书中材料化学成分、力学性能、热处理、状态、无损检验等数据应符合相应标准要求，实物标识与质量证明书中标识应一致。Thematerialsusedforcryogenicliquidstoragetanksshallhaveacertificateofquality.Thedataofchemicalcomposition,mechanicalproperties,heattreatment,stateandnon-destructiveinspectionofthematerialsinthecertificateshallmeettherequirementsofthecorrespondingstandards.Thephysicalidentificationshallbeconsistentwiththeidentificationinthequalitycertificate.6.4、材质证明书应为加盖制造单位质量检验章的原件，若材料从非材料制造单位取得时应当取得材料制造单位提供的质量证明书原件或加盖材料供应单位检验公章和经办人章的复印件。质量证明书内容应当齐全、清晰、并且盖有材料制造单位的检验章。Materialcertificateshallbetheoriginalofthequalityinspectionsealofthemanufacturingunit.Ifthematerialisobtainedfromthenon-materialmanufacturingunit,theoriginalofthequalitycertificateprovidedbythematerialmanufacturingunitorthecopyoftheinspectionsealandtheoperator'ssealofthematerialsupplyingunitshallbeobtained.Thecontentofthequalitycertificateshallbecomplete,clearandstampedwiththeinspectionstampofthematerialmanufacturingunit.6.5、受压元件用材料未经检验或检验不合格，不得使用。Materialsusedforcompressedcomponentsshallnotbeusedunlesstheyareinspectedorunqualified.6.6、受压元件用材料应当在合格供方购买。Materialsforpressurizedcomponentsshallbepurchasedfromqualifiedsuppliers7、焊接检查要求WeldingInspectionRequirements7.1、有满足和覆盖低温液体储罐设备的焊接工艺评定。WeldingProcessAssessmentforEquipmentwithLowTemperatureLiquidStorageTanksSatisfiedandCovered7.2、有指导焊接施焊的焊接工艺规程。WeldingProceduresGuidedforWelding7.3、焊工应具有相应的资格证。Weldersshallhav