Up-front-EHS-Review---CHN

Page1Up-frontEHSReview前瞻性的环境健康安全评审Page2UpfrontEHSConcept前瞻性环境健康安全的理念TraditionalView传统的模式•End-of-pipecontrolmindset末端控制的思想•Outofbudget未考虑在预算内•Addressonly“afterthefact”只在问题发生后才考虑UpfrontView前瞻性的模式•Controlatupfrontend前端控制•Withinbudget相关费用考虑在预算内•Solutionprovidedbeforehand尽早落实解决方案Page3WhyupfrontEHS?为什么要关注前瞻性的环境健康安全?•Ensurecomplianceatstartup在项目启动阶段保证合规–MeetGovernmentalRegulations遵守法律法规–MeetARMInternalRequirements符合ARM的内在要求–MeetCustomerRequirements满足顾客的要求•Capturecostsaving/avoidanceopportunities捕捉成本节约/避免的机会•AlignwithLeanManufacturing与精益生产相结合•Budgetnecessarycostsbeforelaunchtoavoidfirefight将必要的费用包括在预算内,避免事后措手不及亡羊补牢Page4WhatdoesupfrontEHSdo?前瞻性的环境健康安全要做些什么?•Identifymajorenvironmental,healthandsafetyconcerns识别出主要的环境健康安全问题•manufacturingprocesses生产制造工艺•directproductivematerials直接的生产资料•indirectprocessingmaterials间接的加工材料•Estimateandbudgetthecostsfortheenvironmental,healthandsafetycontrols对必要的环境健康安全控制措施进行成本估算和预算•Coordinatethenecessaryenvironmental,healthandsafetypermittingprocesses协调实施必要的环境健康和安全许可程序•TrackingemergingEH&Sregulations识别跟踪适用的环境健康和安全法律法规Page5WhenisupfrontEHSrequired?什么时候要求前瞻性的环境健康安全评审?•Duringfollowingconditionsthatoccur:发生以下情况时:–Newsites建立新的生产场地–Newprojects,productsandnewprocessescomingintotheexistingfacilities现有工厂引入了新项目,新产品和新工艺–Revisedproductsandprocessesthatutilizenewmaterialandnewormodifiedequipment利用新材料和新的或改造的设备来改进产品或生产流程–Productionexpansionofexistingproducts/processesthatmayexceedlocalreportinglimitsorchangingprocessesconditions.扩大现有产品/工序的生产规模,使生产流程改变或产量超过原申报的产能.Page6WhoperformsUfEHSReview?谁来执行前瞻性的环境健康安全评审?•Primary:主要负责人–EnvironmentalHealthandSafetyEngineer环境健康和安全工程师•Support:协助者–ProgramManagers项目经理–ProcessEngineer工艺工程师–ProductEngineer产品工程师–MaterialEngineer材料工程师–QA/Purchasing质量保证/采购人员Page7UFEHSDeliverables前瞻性环境健康安全评审的主要成果UpfrontEHSReviewing前瞻性的环境健康安全评审PlantEHSengineers工厂环境健康安全工程师Projectlaunchteam项目组ARMcompaniesARM公司Compliancecost合规成本Engineeringinfo工程信息Page8Up-frontEHSConsiderations前瞻性的环境健康安全评审需考虑的因素Simplifiedupfrontchecklist(example)简化的检查清单(例子)Items项目Isitaconcern?是否有问题?Plan计划Environmentalpermit环境许可证Includefundinbudget资金包括在预算内了Safety&Firepermit安全和消防许可证Includefundinbudget资金包括在预算内了OccupationalHealthpermit职业卫生许可证Includefundinbudget资金包括在预算内了Sanitarywastewater生活污水Buildon-sitesanitaryWWTP建立污水处理厂Processwastewater工艺废水Truckoutfortreatmentduetolowvolume由于量较小可外送处理HazardousWastestorage危险废弃物储存Designedinthelayout在规划中考虑了储存区Chemicalstorage化学品储存Designedinthelayout在规划中考虑了储存区Airemission空气污染物排放A15mhighstackneeded需要一个15米高的排气管Noise噪音□Notanissue没有问题Page9Up-frontEHSConsiderations前瞻性的环境健康安全评审应考虑的因素Providesecondarycontainmentfordrums,tanksandstorageareaswhichmayhavechemicalspillorrelease为桶、槽罐和存储区域等可能会有化学品泄露或释放的地方提供二次容器PCBsfreetransformeroilandcapacitors确保变压器油和电容器中不含多氯联苯Asbestosfreeinanyisolationmaterials确保保温隔离材料中不含石棉Chillers,refrigeratorsandfireextinguishersdonotcontainODCinthebanlist确保冷冻机及冰箱的制冷剂和灭火器的灭火剂不包含在禁用名单上臭氧层消耗物质ODCEyewashstationsthatarehardplumbedtoawatersourcearerequiredtobelocatedwithina10secondtravelfromthehazard.需接水源的洗眼站到危险源处的距离不能超过10秒的路程.Abatterychangingstationwithventilationandasafetyshowerisrequiredifyouwillbeusingelectricbatteriesforyourforkliftsandwillbechargingthematthefacility如果工厂叉车要使用充电电池,就需要配备一个具有通风设施和洗眼器的充电区.Emergencyexitsdoorsmusthavethe“pushbar”openingsontheinside紧急安全出口必须有”推手杆”使门向外打开Batteryoperatedorlikeemergencylightingmustbeplacedinthefacilityintheeventthattheelectricityislost必须配备电池供电的应急照明设备以便在停电状态下提供照明Page10Designatedpedestrianwalkwaysthatclearlyshowwhereitissafeforpeopletowalkandwhereitissafetodriveaforklift.Markingonthefloor.指定的行人通道并要清楚地在地面上标识出来,哪里是人行的安全通道,哪里是叉车的通道。Electricalpanelsneedtobelabeledwiththehighestvoltageinthepanel电控柜箱须在上面标明最高电压。Encloseaircompressorssothatnoiselevelsarebelow85decibels封闭空气压缩机使其噪音水平控制在85分贝以下。Warehouserackingsystemsmustbelabeledastotheweightanheighttherackscansustain.Itisrecommendedthatyouaddadditionalprotectivebracingtothelegsonthefloor仓库货架系统必须标明限高限重。建议在地面上安装额外的保护装置避免货架的支撑腿受到撞击Storageofmaterialsaboveofficesmusthavethefloorrated,standardtoeboardandrails在办公区域上方的材料储存区必须标明地坪的承重，配备标准的踏板和围栏。Alarmsystemforemergenciesshouldhavetwo(2)differenttonessopersonsknowwhentoleaveandwhentostay紧急报警系统应该设有两个不同的警报声音，这样人们知道什么时候离开,什么时候呆在房子里.Roomforfirstaidadministrationorformedicalpersonnel配备紧急救助室或医疗室Onelinedrawings(electricalschematics)工厂的电器线路图(电器原理图)存档Simpleelectricaldisconnectsforequipment使设备的电路易于断开Up-frontEHSConsiderations前瞻性的环境健康安全评审应考虑的因素Page11UpfrontEHS-EquipmentEHSSign-off前瞻性的环境健康安全评审-设备EHS验收FollowARMHSMSProcedure421-28遵循ARMHSMS421-28程序421-28-00HSEngineeringReviewProcess安全健康工程评审流程421-28-01EngineeringEquipmentAcceptanceStandard工程设备HS验收标准421-28-02EquipmentAcceptanceProcessFlow设备验收流程图421-28-03H&SInstallationModificationChecklist安全健康安装改造检查清单环境验收检查表安全健康安装改造检查表安全健康工程评审流程