叉车保养培训资料_物流管理（PPT35页）

SINOPECRISESUNCCEDDILE保养概念Understanding理解LindeMaintenance保养叉车也需要保养TruckalsoNEEDSmaintenance叉车当然也需要保养SINOPECRISESUNCCEDDILENoMaintenanceMeans…没有保养就意味着:1.Morebreakdowns更多的故障2.PoorPerformance劣质性能3.Unreliability&PoorSafety不可靠&不安全SINOPECRISESUNCCEDDILENoMaintenanceMeans…没有保养就意味着1.ExcessiveRunningCosts额外的经营成本2.ReducedWorkingLife使用寿命缩短3.LowInvestmentValue投资费用贬值SINOPECRISESUNCCEDDILEEachLindeTruckhas…每辆林德叉车都具有:1.MaintenanceLevels保养等级2.MaintenanceIntervals保养间隔3.Daily&Pre-shiftchecks日常和换班检查SINOPECRISESUNCCEDDILEMaintenanceLevels保养等级Differentmaintenancelevelsaredefinedbyhours不同的保养等级由小时定义500HrsMaintenance500小时保养1000HrsMaintenance1000小时保养Etc…等等SINOPECRISESUNCCEDDILEMaintenanceIntervals保养间隔MaintenanceIntervalsaredefinedbythehoursthetruckisused保养间隔由叉车使用小时数定义“EVERY”500Hrs每隔500小时“EVERY”1000Hrs每隔1000小时SINOPECRISESUNCCEDDILEATypicalExampleofamaintenanceMatrixfora351一个关于351典型案例的保养矩阵图500Hrs1000Hrs1500Hrs2000Hrs2500Hrs3000Hrs500HrsXXX1000HrsX2000HrsX3000HrsXMaintenanceLevel保养等级Maintenanceinterval保养间隔SINOPECRISESUNCCEDDILE内燃叉车的保养内容ContentsOfInnercombustionmaintenance日常检查Dailychecks250小时保养250-hourinspectionandmaintenance500小时保养500-hourinspectionandmaintenance1000小时保养1000-hourinspectionandmaintenance2000小时保养2000-hourinspectionandmaintenance3000小时保养3000-hourinspectionandmaintenanceSINOPECRISESUNCCEDDILE日常检查Dailychecks机油的位置Engineoillevel液压油的位置Hydraulicoillevel柴油的油量Fuellevel冷却水的位置Coolantlevelinthereservoir轮胎的气压和螺母松紧Tyrepressureanddegreeoftightness仪表的显示是否正常doestheinstrumentworkwellSINOPECRISESUNCCEDDILE内燃叉车机油的检查theengineoilchecking机油是确保发动机良好运作的重要因素，在缸体内的机油辆均有严格的要求。如机油量太多，将会导致叉车飞车（如遇飞车须马上堵住进气系统）；太少则会造成润滑不良；每台发动机均有机油检查标尺，标尺上有明显的机油油位范围；每天必须检查叉车机油油位，如不足应补充相同品牌.标号的机油,太多应放掉多余的机油。SINOPECRISESUNCCEDDILE日常检查Dailychecks清洁空气预滤器Cleanairpreliminaryfilter清洁空气过滤器（每周）Clearairfilter检查.清洁电池接头Checkandcleanbatterycableconnectors检查油管CheckthehosesSINOPECRISESUNCCEDDILE日常检查Dailychecks清洁散热器和液压油散热器Cleantheradiatorandhydraulicoilcooler检查货叉固定销Checktheforkstopsandforkquick-releases检查双软管的松紧度Checkthepre-tensionofdoublehosesifattachmentsarefittedSINOPECRISESUNCCEDDILE250小时保养250-hourmaintenance清洁.润滑转向节轴承Cleanandgreasethesteeringaxle清洁.润滑门架和倾斜油缸连接点Greasethemastandtiltcylinderpivots检查电缆线束各连接点Checkelectriccables,cableconnectorsandconnectionsforconditionandtightness排出柴油油水分离器中的水分DrainthefuelsystemwaterpreseparatorSINOPECRISESUNCCEDDILE250小时保养250-hourmaintenance检查.清洁.润滑侧移叉Cleanandgreasesideshift,checkthemounting检查电瓶电解液比重Checkcondition,electrolytelevelandspecificgravitySINOPECRISESUNCCEDDILE250小时保养250-hourmaintenance检查门架和链条状况Checkthemastandmastchainsforconditionandsecurity调整门架链条长度和用链条喷洗剂清洁链条AdjustthemastchainlengthandlubricatewithchainspraySINOPECRISESUNCCEDDILE500小时保养500-hourmaintenance250小时保养Including250-hourmaintenance更换机油Changeengineoil更换机油滤清器Changeoilfilter更换柴油滤清器ChangefuelfilterSINOPECRISESUNCCEDDILE500小时保养500-hourmaintenance检查各连接部件连接状况Checktheenginemounting,counterweight…检查发电机皮带和水泵皮带的松紧Checkthealternatorandwaterpumpv-belt检查.润滑行使踏板和刹车踏板CheckandoilthetravelandbrakepedalsSINOPECRISESUNCCEDDILE1000小时保养1000-hourmaintenance500小时保养Including500-hourmaintenance更换空气滤清器Renewtheairfilterelement,checkthevacuumswitch检查进.排气系统Checktheairintakeandexhaustpipeforleaks检查液压系统.变量泵.阀体及管件Checkthehydraulicsystem,compactaxle,pumps,valvesandlinesforleaksSINOPECRISESUNCCEDDILE1000小时保养1000-hourmaintenance更换吸油滤清器Renewthesuctionfilter更换压力滤清器Renewthepressurefilter更换通气滤清器Renewthebreatherfilter检查齿轮油油位Checkthewheeldriveoillevel检查驻车制动ChecktheparkingbrakeSINOPECRISESUNCCEDDILE1000小时保养1000-hourmaintenance检查喷油嘴工作状况Checktheinjectionnozzles调整气门间隙Check,adjustthevalveclearance检查碳烟过滤器工作系统Checktheparticlefiltersystem更换V型皮带Check,renewv-belt更换防冻液RenewthecoolantSINOPECRISESUNCCEDDILE3000小时保养3000-hourmaintenance1000小时保养1000-hourmaintenance更换液压油Renewhydraulicoil更换齿轮油Renewthegearoil检查全车各安装点CheckallmountingSINOPECRISESUNCCEDDILE电瓶叉车保养内容ContentsOfElectricmotorforklift日常维护Dailychecks250小时保养250-hourmaintenance500小时保养500-hourmaintenance1500小时保养1500-hourmaintenance3000小时保养3000-hourmaintenanceSINOPECRISESUNCCEDDILE日常检查Dailychecks检查电瓶充电状态Checkthebatterystateofcharge检查轮胎状况Checkthetyrestate检查仪表显示状况Doesinstrumentshowcorrectly检查手刹状况CheckthehandbrakeSINOPECRISESUNCCEDDILE日常检查Dailychecks检查电瓶的电解液液面和比重Checkthebatterycondition,levelandspecificgravityofelectrolyte用压缩空气清洁电瓶和电器箱内的灰尘Cleanthedustinthebatteryandelectricboxwithpressureair转向是否沉重DoessteeringsystemworksnormallySINOPECRISESUNCCEDDILE250小时保养250-hourmaintenance紧固轮胎螺母Tightenthewheelnuts润滑门架和倾斜油缸轴承Lubricatethemastandtiltcylinderbearings检查齿轮油油面Checktheoillevelinthegearboxes清洁驱动电机风扇Cleanthetractionmotorfan检查液压油油位CheckthehydraulicoillevelSINOPECRISESUNCCEDDILE250小时保养250-hourmaintenance检查刹车片磨损情况Checkthebrakelinings清洁驱动电极.转向电机和液压电机Cleantheleftandrightwheeltractionmotors,thepowersteeringandhydraulicpumpmotor检查油管是否渗油Checkthehoseforleaks检查门架螺栓Retightenthemastfasteningbolts润滑并调整门架链条Adjustthe