SL1-Overview-for-AP-Audience-Jan-2013

SecurityClassificationCompetencyDescriptorSL-1SoundLevelSpecificationReviewDelphiConfidentialJanuary2011GlobalOperationsSL-1SoundLevelSpecificationTitle-“SoundLevelSpecificationforthePurchaseofNewandRebuiltMachinery,Powertools,andEquipment”(aka“BuyQuietSpecification”)Purpose–Provideahear-safeworkenvironment–Reducesourcesofcommunitynoise(~beagoodneighbor)–Eliminateunacceptablenoisethroughfeasibledesign-inengineeringcontrolsFocus:placestheburdenofengineeringontheSupplierWhy?–Costofnoisecontrolinthedesign/buildstageisfarlessthaninretrofit.–Controlscanbeintegratedintothedesign,notanafter-thought.–Costofcontrolsarecoveredunderprojectcosts&newcapitalequipmentratherthanplantexpense.DelphiConfidentialJanuary2011GlobalOperationsSL-1SoundLevelSpecificationTwoversions:1.Original•AppliestoNew,Rebuilt,andRelocatedequipment…•Technicalreferencesincluded•tobeupdated(eventually)2.Supplier•AppliestoNewandRebuiltequipment…•Supplierfocus•Cleaner&leaner•AppendicesF&G-1arestand-alonedocuments,reformattedforeasierdataentryDelphiConfidentialJanuary2011GlobalOperationsWheredowefindSL-1referenced?CorporateHealthandSafetyProcedures–Design-InHealth&SafetySpecification–Machine/EquipmentSign-OffProcedure(akaRedTagProcess)–CommonCoreElement#7‘Design-InHealth&Safety”–CommonCoreElement#8‘IndustrialHygieneRiskManagement’–CommonCoreElement#17‘HearingConservation&NoiseControl’SL-1SoundLevelSpecificationDelphiConfidentialJanuary2011GlobalOperationsSL-1SoundLevelSpecificationWheredowefindSL-1referenced?PackardDivisionalProcedures–DPGP-1.3.COM-EL-03DesignforEnvironment,Health&Safety(dfEHS)–DPNW-4.7-ME-06.01-A01DECAssemblySystemsOriginatingSpecs–DPNP-4.8-ME-03F01MEProcessHandoffChecklistPTDivisionalProcedures(200–Engineering)–DP267EquipmentQualification–DP269EquipmentTechnicalSpecifications–DP258ManufacturingSystemReview(concept&finaldesignreviews)Thermal…..DelphiConfidentialJanuary2011GlobalOperationsSL-1SummaryAppliestoallnew,rebuilt,andrelocatedequipmentpurchasedbytheCorporation.(Supplierversionexcludesrelocated)SpecifiesdefaultsoundlevelemissionslimitsbutallowsforthesettingoflowerlimitsSpecifiesauniformmethodforevaluatingequipmentsoundlevelsSpecifiesequipment-specificmeasurementproceduresandSLlimitsDefinesDelphiandSupplierresponsibilitiesProvidesforawaiverprocessiflimitsaredeterminedtobeunachievableorimpracticalProvidesamethodforthesubtractionofbackgroundlevelnoiseProvidesformsforstandarddatareportingDelphiConfidentialJanuary2011GlobalOperationsSL-1SpecificationReviewDelphiConfidentialJanuary2011GlobalOperations1.0SCOPEThisSupplierSpecificationestablishes:1.1SoundLevellimitsforallNEW,andREBUILTmachinery,powertoolsandequipmentthatwillbesent,used,operatedandstoredinDelphi’swhollyowned,leasedandmajorityjointventuredsiteslocatedglobally(Section4)1.2Measurementprocedures,scope,measurementinstrumentationrequirements,machineoperatingconditions,andtheformatforreportingmachinecertificationdata(Sections4and5)1.3Supplierresponsibilities(Section6).DelphiConfidentialJanuary2011GlobalOperations2.0PURPOSEThepurposeofthisSupplierSpecificationisto:2.1Ensurethepurchaseandinstallationofnewandrebuiltmachinery,powertools,andequipmentsupportstheDelphiCorporationprocessofprovidingemployeeswithahear-safeworkenvironment.2.2EnsurethatsoundlevelsgeneratedbyequipmentexternaltoaDelphifacilitydonothaveanadverseeffectontheexternalfacilityenvironment.2.3Ensurethatfeasiblemeansofengineeringareappliedtoequipmentwithunacceptablenoiselevelspriortopurchaseandinstallation.DelphiConfidentialJanuary2011GlobalOperationsSL-1SoundLevelSpecificationSection3.0TECHNICALREQUIREMENTSDelphiConfidentialJanuary2011GlobalOperationsTechnicalRequirementsSummaryNothreshold(i.e.,nolower-levelcutoff)3dBexchangerateA-weighteddecibels(dBA)90dBcriterionlevel**Resultsexpressedaseight-hour,time-weightedaverage.OthersoundlevelcriteriamaybespecifiedbythepurchaserSoundLevelLimitmustnotexceed80dBADetectorspeed–slow______________________________________**Thecriterionlevelistheeight-hourpermissibleexposurelimit,andiscountryspecific.90dBistheUSAlimit.DelphiConfidentialJanuary2011GlobalOperationsSL-1SoundLevelSpecificationSection4.0MEASUREMENTPROCEDURE,SOUNDLEVELLIMITS,andREPORTINGOFDATADelphiConfidentialJanuary2011GlobalOperations4.1MEASUREMENTPROCEDURE-SCOPEANDAPPLICATION4.1.1AllNEWandREBUILTmachinery,powertoolsandequipmentthatwillbesent,used,operatedandstoredinDelphi’swhollyowned,leasedandmajorityjointventuredsiteslocatedgloballyshallbetestedinaccordancewiththemeasurementprocedureoutlinedinAppendixAofthisSpecification.Equipment-specificmeasurementproceduresareoutlinedinSection5.0ofthisSpecification.4.1.2MeasurementsshallbemadewiththeequipmentoperatingatnoloadandunderALLANTICIPATEDandACTUALproductionloadconditions(materials,tooling,partsproductionrates,speeds,etc.).ThePurchaserwillprovideareasonablequantityofpartsand/orrelatedtoolingiftheseareuniquetoDelphi.4.1.3Suppliersshallsubmitsoundleveldataassoonasitbecomesavailableforfinalmachineacceptanceandauthorizationtoship.Delphimaychoosetoveri