甲醇合成反应器制造工艺

(,150046):,:;;;:TQ05215;TQ05016:B:1001-4837(2005)09-0023-04ManufacturingofCarbinolSynthesizeReactorHANJun(HarbinBoilerWorksCompanyLimited,Harbin150046,China)Abstract:Themanufacturingprocessofcarbinolsynthesizereactorisintroducedinthisarticle1Theprocessofheadforming,tubesheetcladding,fabrication,drilling,finalassemblingandheattreatmentwhicharekeyprocessofmanufacturingarealsointroducedinthisarticle1Keywords:carbinolsynthesizereactor;head;tubesheet;heattreatment,,20,,,,,,,1111(1)112(1)11315CrMoR2320MnMoNi55452(1)15CrMoRSR181560;(2)20MnMoNi55ª3600mm90mmL=1600mm;(3)20MnMoNi55ª3600mm70mmL=6063mm;(4)20MnMoNi55+(ER309L+ER308L)=110+7mm;(5)20MnMoNi55=110mm;(6)SAF2205ª44mm2mmL=7500mm;(7)20MnMo3311(1)32©1994-2007ChinaAcademicJournalElectronicPublishingHouse.Allrightsreserved.(MPa)510610(MPa)410514()270275()250/250200/265(MPa)81388138(MPa)610610(mm)332(%)CSiMnPSCrMo0118012901560101401003019801473s(MPa)b(MPa)5(%)(J)310500/51034156/202/2184(%)CSiMnPSCrMoNi01150127112301011010010103015101495s(MPa)b(MPa)5(%)(J)635683/71523170/182/202,,,3,,,ª3582mm,ª3600mm(2)1)3960mm3060mm105mm,2mm,3960mm1/3,D/3=3751mm209mm,2)20MnMoNi55,58015,115h,450,31063108mm,3102mm46mm,,3),,:46mm;;,50mm,23mm,4mm,,,312(1)ª5300mm,,22A10mm,100%MT100%UT42CPVTVol221No92005©1994-2007ChinaAcademicJournalElectronicPublishingHouse.Allrightsreserved.(2)2,,,ª32mm2mmL=10350mm,,,313(1),4004-ª4414+0120,,,ª30mm3mm,,,(2)1),,,::,,8000T120mm,,;:,2),,3),6,,C01029%,,120200,2006(A)(V)(m/h)EQ309L76081026152715815915EQ308L760810272815910314,:(1),,,,33,1mm,(2),4,,,(3),015mm,100%,,77(mm)(mm)(mm)(/)ª4414+0120ª43ª441401019W18Cr4V630132100%,ª4414ª44156mm9112%315,,,,,-,52229154©1994-2007ChinaAcademicJournalElectronicPublishingHouse.Allrightsreserved.:,,,,,,,,,,,316,:(1),;(2),MTUT;(3);(4),MTUTRT;(5),MTUTRT,,;(6),MTUTRT,;(7)4,,,,:[1],.[J].,2003,20(3):32-35.:2005-07-29:2005-09-06:(1971-),,,1995,,:(42)[3]WatanabeJ..CrackingduetoHydrogeninWeldmentsofaPressureVesselforHydrogenService[A]1ProceedingsofSec2ondInternationalCongressonHydrogeninMetals[C],19771[4]1[M]1:,19881[5],1[R]1,19941[6],1[R]1,19981[7]BagdasarinAJ,BereczkyEL,IshiguroTetal1Investigationof26YearOldHydroprocessingReactors,ASummaryReport[A]1TheNACEAnnualConferenceandCorrosionShow[C].PaperNo1629119931[8]BakerK,SloanJR,UpitisE1.Repairofa21/4Cr-1MoPetrochemicalReactor[J].WRCBulletin412,1996.[9],.[J].,2004,21(12).:2005-08-03:(1968-),,,,:915,62CPVTVol221No92005©1994-2007ChinaAcademicJournalElectronicPublishingHouse.Allrightsreserved.