iHawk Xtreme BOS Level 1+2 Rev A培训

1CHAPTER1MachineIntroduction21.1ModuleIntroductionByFunctionpage3iHawkXtremeMachineMajorPartsAttentionLampDisplayMonitorInputElevatorSystemMouseUSBPortWireSpoolSystemOutputElevatorSystemEmergencyoffButtonPowerSwitchLowerChassisKeypadpage4iHawkXtremeMachineSerialNumberXK-01-001MachineModelLotNumberMachineNumberpage5iHawkXtremeXY-TableXYTableMajorComponentHotAirControlX-axisLinearMotor2XVerticalCoilBracketBasePlateY-axisLinearMotor1xHorizontalCoilBracketX-axisLinearScaleCoverpage6iHawkXtremeXY-TableFeaturesHighspeed,highacceleration,veryrigidmechanicalstructureHasverylowthermalexpansion(insensitivetotemperaturevariation)Largebondingareaof56mmx70mmEasymaintenanceHighX-Yaxisresolutionof100nmpage7iHawkXtremeBondHeadBondHeadAssemblypage8iHawkXtremeBondHeadFeaturesHighstiffnesslowinertiabondheadHigh-speedZ-axisdrivecontrolWithZaxisresolutionof200nmEnhancedcontactpositioningusingencoderfeedbackpage9iHawkXtremeWork-HolderAssemblyWorkholderMajorComponentLFGrabberLeftClawSearchSensorAmplifierWindowClampHolderOutputKickerRightClawpage10iHawkXtremeWork-HolderFeatureNotoolconversionwindowclampFullyprogrammableindexerandtracksMotorizedwindowclampwithsoftclosefeatureOutputindexerwithimprovedleadframeprotectionfeatureSimpletomaintainGoodadaptabilitytohandledifferentpackagesHighIndexingresolutionof1µmpage11iHawkXtremeMainPneumaticRegulatorMainPneumaticRegulatorPneumaticRegulatorpage12iHawkXtremeWireFeed/EndSensorWireFeed/EndSensorAmplifierpage13iHawkXtremeDiffuserDiffuserAirDiffuserAirDiffuserpage14iHawkXtremeDigitalEncoderDigitalEncoderpage15iHawkXtremeCardCageAssemblySolenoiddriverLELEVStepperDriverLWHStepperDriverRELEVStepperDriverBonderPCIOBQMBonderCPUBHDriverWHIOSMPS-15VXYDriverCardCageAssemblyWHCPUINDXDriverpage16iHawkXtremeTopViewForBonderPCBonderPC(TopView)PCtoBonderI/OLEDLightingCtrlBonderVGACardKeyboard&LANCableMainPCcom1page17iHawkXtremeEFOBoxDisplayPowerOn:LightupwhenthegeneratorisswitchedonTrigger:LightupshortlywhenasparkistriggerShort:ThegapbetweenwireandE-torchmightbeshortedsuchthatnoballisformedOpen:Verylowbreakdownvoltage,nowirepresentTimeOut:Noballwasformafteramaxsparkingtimeof15msWSConnect:WirespoolisnotconnectedGabWide:Thisisnotaerrorbutisahintthattheballmightnotformproperly181.2MachineCapabilitypage19iHawkXtreme50umUltraFinePitchWirediameter20.32um(0.8mil)page20iHawkXtreme1.1WideAreaBonding78mmpage21iHawkXtremeSpecificationWirePlacementrepeatibility+/-3.0m@3sigmaBondingCapabilityTruebondingarea56mmx70mmMaterialLeadframe:Length140-295mmHandlingLeadframe:Width28-92mm@bondingareainY=70mmCapabilityLeadframe:Thickness0.1-0.8mmMagazine:Length140-295mmMagazine:Width16-100mmMagazine:Height55-180mmConversionWithinsameleadframetype4minTimeBetweenleadframetypes5minThisSpecificationissubjecttochangewithoutanynotice.221.3SafetyInstructionpage23iHawkXtremeSafetyLabelBecarefulofpartsclosingandopeningduringoperationBecarefulofmovingpartsBecarefulnottotouchsurfacewithbarehandsunlesspowerisoffformorethan30minutesBecarefulofpartsclosingandopeningduringoperationpage24iHawkXtremeSafetyLabelDonotremovecoverunlessformaintenanceonlyTurnoffpowerbeforeservicingBecarefulofgettinghandsorclothescaughtinbetweenmovingpartsDonotattemptservicinguntilunitisdisconnectedfromACinputfor5minutes.page25iHawkXtremeGeneralPrecautionAlwaysdisableallmotorsbeforeplacinghandsnearthebondhead,XYtable,elevatorsandotherpower-upsystemsKeephandsclearofthebondsitewhilethemachineisinoperationmodeWhenthebonderisoperatingneededtoinstallcoversallthetimesDisconnectelectricalsupplyfromthebonderbeforeremovingtherearcoversoropeningthecardrackdoorStandardprecautionsarerelatetoliveelectricalcircuitsmustbepracticeeverytimeswhenadjustingorservicingtheequipmentDonottouchthebondsiteorallowanymaterialwithalowmeltingpointtobeincontactwithanyheaterareasDonottouchtheEFOtipduringoperationorwhenmanuallysparkingtheEFO.AsparkisproducedbetweentheEFOtipandthewire.ContactduringEFOsparkingcancauseanelectricshockpage26iHawkXtremePrecautionforCopperBondingIfuserisusingN2H2gasforcopperbonding,theyshouldgettheMaterialSafetyDataSheet(MSDS)fromthegassupplierForforminggascontents,itisrecommended5%forH2and95%forN2.Higherhydrogencontentwillcausefirehazardandexplosion271.4FacilityRequirementpage28iHawkXtremeFacilityRequirement730kgNetWeight720mm(W),820mm(D),1600mm(H)OverallDimensionDimensions&WeightUpto1000mabovesealevelAltitude70%Humidity15°cto30°cAmbientTemperatureOperatingCondition1500WPowerConsumption152LPMmax.at3-6barCompressedAirSinglePhase+1%FrequencyTolerance50Hz(60HzOptional)Frequency+10%VoltageTolerance110VAC(optional100/120/200/210/220/230/240VAC)VoltageFacilities291.5MachineOn/Offpage30iHawkXtremeMachineInitializationProcedure1.Connectmachinepowercabletomainpowersupply2.PressGreenButtontopowerupmachinePowerOnButtonPowerOnButtonpage31iHawkXtreme3.KeyinUserNameandPasswordtologinUserLoginPagepage32iHawkXtreme4.WaitformachinetoinitializebondersoftwareMachineInitializationpage33iHawkXtreme5.InitializationcompletedEagleXtrem