IP3 三级培训资料

RIP-3Level3TutorialManualTT3-IP3-2.1EIP-3Level3TutorialManualTT3-IP3-2.1ERNotice1.AllrightsregardingthismanualarereservedbyFujiMachineManufacturingCo.,Ltd.Thismanualmaynot,inwholeorinpart,bereproducedbyanymeans(electronic,mechanicalorotherwise),orreusedinanyway,withoutthepriorwrittenpermissionofFujiMachineManufacturingCo.,Ltd.2.FujiMachineManufacturingCo.,Ltd.acceptsnoresponsibilityforanysituationsthatmayariseasaresultoftheuseofthismanual.3.FujiMachineManufacturingCo.,Ltd.reservestherighttochangethecontentofthismanualwithoutnotice.4.Everyefforthasbeenmadetoensurethatthismanualiscorrectineverydetail.However,pleasecontactFujiintheunlikelyeventthaterrorsoromissionsaredetected.Copyright2000byFujiMachineManufacturingCo.,Ltd.AllRightsReserved.isatrademarkofFujiMachineManufacturingCo.,Ltd.,andregisteredinthefollowingcountries:Austria,Belgium,Denmark,Finland,France,Germany,Greece,Indonesia,Ireland,Italy,Japan,Korea,Luxembourg,theNetherlands,Portugal,Spain,Sweden,theU.K.,andtheU.S.A.FujiMachineManufacturingCo.,Ltd.servesitscustomersfromthefollowinglocations:FujiMachineManufacturingCo.,Ltd.19ChausuyamaYamamachi,Chiryu,Aichi,472-8686JapanTel:(0566)81-2111Fax:[phone]FujiAmericaCorporation171CorporateWoodsParkway,VernonHills,IL.60061USATel:[phone]Fax:[phone]FujiMachineMfg(Europe)GmbHPeter-Sander-Str.43,D-55252Mainz-KastelGermanyTel:06134-202120Fax:[phone]FujidoBrasilMaquinasIndustriaisLtda.RuaJoaoCachoeira,128ItaimBibi,SaoPaulo,SP04535-000BrazilTel:11-3064-7650Fax:[phone]FujiMachinePhilippines,Inc.Warehouse888DonMarianoLimIndustrialComplex(LaFuerzaCompound)Alabang,ZapoteRd.,AlmanzaUnoLasPinasCity,PhilippinesTel:[phone]Fax:[phone]FujiSingaporeOfficeC/OMecombSingaporeLimitedSimeDarbyCentre,896DunearnRoad#04-03A,Singapore589472Tel:[phone]Fax:[phone]FujiMalaysiaOfficeC/OMecombMalaysiaSdnBhd2487,JalanSultanAzlanShah,11700Penang,MalaysiaTel:[phone]Fax:[phone]FujiTaiwanOfficeC/OAscentexIndustryCorp.3Fl,No.396,Sec.1,NeiHuRd.,Taipei,TaiwanR.O.C.Tel:[phone]Fax:[phone]RAboutThisManualThismanualcontainsimportantmachinemaintenanceinformationfortheuser.Themanualcontentisintendedforspecializedtechnicianswhoarefamiliarwiththesystemsusedinthismachine.Pleasereadthismanualcarefullyinordertoensuresafeandefficientmachinemaintenance.Someofthemachinenamesusedinthismanualarenottheformalmachinenames.(Formalmachinename)(Notationusedinthismanual)FUJIIP-IIIIP-3FUJI-IP-IIIEIP-3EManualStructureThismanualconsistsofthefollowingfourteenparts.SafetyGuidelinesChapter1NozzleChangerUnitChapter2X-MotorChapter3Y-MotorChapter4SplineShaftChapter5Q-MotorChapter6Z-MotorChapter7FiducialCameraChapter8ImageCameraChapter9MTU4SX-MotorChapter10MTU4SY-MotorChapter11MTU4T-MotorChapter12MTU4SZ-MotorChapter13MTU4CarrierAboutthisManualEdition2.0iIP-3Level3TutorialPageLayoutEachpageindicatesthechapternumber,sectiontitleandnumber,body,manualname,pagenumber,andtheeditionnumber.ChapternumberThechapternumbertowhicheachsectionbelongsisshownontheheaderoneachpage.Themanualismadeupoffourteenchaptersasdetailedearlierinthissection.SectionnumberandtitleThetitleofeachchapterisshownintheheaderoneachpage.Eachpartmaycontainoneormoresections.SectiontitleEachchaptermaybedividedintoseveralsections.Thesectionnumberiscomposedofthenumberofthechaptertowhichthesectionbelongs,followedbyasequentialnumberforeachsection.1.2CalibratingNozzleChangerNozzleChangerCoplanarityDefinition:NozzleChangerCoplanarityistheuniformityinheightbetweenallofthenozzlechangerjaws.RequiredTools:1(0.01mm)DialIndicatorRequiredJigs:NoneProcedure:Note:Holder#1isalwaysusedforzeroreference.1.AttachthedialindicatorshaftarmtotheX1orX2headdependingonthenozzlechangerunittobechecked.2.Advancethechangerthathasbeenreplacedandalignadialgaugeonthebottomedgeoftheclamperjaw.Zerotheindicator.3.Jogtheheadtotheinsideofthemachineuntiltheindicatorisonthedesirednozzleandmeasureandrecordtheamountofdeflection.4.Aligntheheadtochangernumber1.MeasurethedeflectionandcompareitwithwhatwasrecordedinStep3.5.Thetotalamountofdeflectionshouldnotexceed“0.5mm”acrosseachholder,withholder1asthezeroreference.6.Ifthevalueexceedsthetolerance,itismostlikelyduetothefollowingreasons:a.Lossofbearingsb.Nozzlechangerobstruction/seatingc.Nozzlechangerunitleveld.BentLMrailChapter11.2CalibratingNozzleChangerEdition2.01-4IP-3Level3TutorialChapternumberSectionnumberandtitleSectiontitleBodyEditionnumberPagenumberManualnameIP3T30001AboutthisManualEdition2.0iiIP-3Level3TutorialBodyTheinformationneededtounderstandtheworkingsofthemachineandhowtoperformoperationisexplainedusingtextandillustrations.PagenumberAtwodigithyphenatednumberappearsinthefooteroneachpage.Thefirstdigitofeachpagenumberindicatesthechapternumberandtheseconddigitisthesequentialpagenumberwithinthatchapter.Page1-2,forexample,indicatesthatthisisthesecondpageinthefirstchapter.ManualnameThenameofthemanualthatappearsonthecoverisalsoshowninthefooteroneachpage.EditionnumberTheeditionnumberisupdatedeachtimethemanualisrevised,withthenumberreflectingthescaleofchang