X4

X4InverterUser’sManualVersionX4_GB_290507ADivisionofTBWood’sIncorporatedelectronicNeedHelp?Themanualthatcamewithyourdriveanswersmostinstallationandstartupquestionsthatmayarise.However,ifyouhaveanyproblems,pleaseletyourfirstcallbetous.Europe:BergeselectronicGmbHIndustriestraße13D-51709Marienheide+49(0)2264/17-17Normalbusinesshours:8:00AMto5:00PMAfter-hourssupportisalsoavailable:+49(0)2264/17-0NorthAmerica:888-TBWoods(888-829-6637)Press8thenpress1forHelpNormalbusinesshours:8:00AMto5:00PMEasterntimeAfter-hourssupportisalsoavailableImportantInformation!DisplayLanguageWiththeparameter“810Language”youcanselectthedisplaylanguage,seepage83.Display-SpracheDieGerätewerdenabWerkinenglischerDisplay-Spracheausgeliefert.UmaufdielandesspezifischeSpracheumzuschalten,sieheSeite83(“810Language”).1TableofContents1Introduction31.1ProductOverview31.2OverviewofThisManual31.3User’sManualPublicationHistory42TechnicalCharacteristics52.1InterpretingModelNumbers52.2PowerandCurrentRatings62.3EnvironmentalSpecifications82.4ElectricalSpecifications82.5ControlFeaturesSpecifications92.6DimensionsandWeights103ReceivingandInstallation153.1PreliminaryInspection153.2InstallationPrecautions153.3CoverAssemblyandTorqueSpecifications163.4SerialNumberLabel163.5ConduitUsage163.6Condensation174Connections184.1GeneralWiringInformation184.1.1WiringPractices184.1.2ConsiderationsforPowerWiring194.1.3ConsiderationsforControlWiring204.2InputLineRequirements204.2.1LineVoltage204.2.2UseofIsolationTransformersandLineReactors214.2.3LineCapacity214.2.4PhaseImbalance214.2.5Single-phaseOperation224.2.6GroundFaultCircuitInterrupters224.2.7MotorLeadLength224.2.8UsingOutputContactors234.3TerminalsFoundontheX4PowerBoard234.3.1DescriptionoftheTerminals234.3.2TypicalPowerConnections254.4DynamicBraking264.5TerminalsFoundontheX4ControlBoard284.5.1DescriptionoftheControlTerminals284.5.2TypicalConnectionDiagramsforDigitalInputs314.5.3TypicalConnectionDiagramsforAnalogInputs324.5.4TypicalConnectionDiagramsforAnalogOutputs325KeypadOperationandProgramming335.1Introduction335.2KeypadOperation345.3LCDDisplays365.3.1Control365.3.2X4KeypadStatusandWarningMessages365.3.3Rights385.3.4OtherData385.4KeypadDisplayWindow395.5Programming392TableofContents5.5.1AccessingParameters395.5.2ChangingtheDisplayScrollRate395.5.3ProgrammingProcedure405.5.4RestoringFactorySettings405.5.5ViewingParametersThatHaveChanged405.5.6UsingMacroMode405.6MeasuringStatorResistance(RSMeasurement)415.6.1ActivatingAutomaticRSMeasurementviaKeypad415.6.2ActivatingAutomaticRSMeasurementviaSerialLink(Modbus)426UsingMacroModeandGettingaQuickStart436.1EnteringMacroMode436.2DescriptionofParametersUsedinMacroMode446.3MacroModeApplicationsandIncludedParameters466.4QuickStart547X4Parameters557.1Introduction557.2Level1Parameters557.3DescriptionofParameters557.4UsingtheX4ProgramSequencer937.4.1EnablingtheX4ProgramSequencer937.4.2ControllingtheX4ProgramSequencer947.4.3SequencerStateConfigurationOverview957.4.4SequencerStatusIndicators997.4.5SampleSequencerProgram998Troubleshooting1028.1X4FaultCodes1029HexadecimaltoBinaryConversion10810FundamentalsofPIControl10910.1Introduction10910.2ConfigurationofPIControlParameters10910.2.1Parameter490(ApplMacro)10910.2.2Parameter857(PIHighCorr)and858(PILowCorr)10910.2.3Parameter852(PIPropGain)11110.2.4Parameter853(PIIntGain)11110.2.5Parameter854(PIFeedGain)11110.2.6Parameter850(PIConfigure)11110.3TuningthePIControlLoop11211EUDeclarationofConformity11412SummaryofX4Parameters11512.1DefaultSettings11512.2ParameterNamesin5Languages12012.3SettingsandMessagesin5Languages125X4_GB_290507©2007BergeselectronicGmbH–AllRightsReserved3Introduction1Introduction1.1ProductOverviewAlthoughtheX4ACdriveissmallinsize,itisbigonperformance.Itisaneconomicalyetpowerfulsolutionformanyindustrialapplications.Itfeaturesremotecommunicationscapability(usingModbus®protocol),akeypadforeasyconfiguration,andastandardNEMA4X/IP66enclosurethatremovestheneedformountinginaseparateenclosure.TheX4productfamilyincludesawidevarietyofmodelstosuitalmostanyinputvolt-agerequirement.An‘x’inthefollowingtableindicateswhatmodelsarecurrentlyavailable.RefertoChapter2.1onpage5forhelpininterpretingmodelnumbers.1.2OverviewofThisManualThismanualcontainsspecifications,receivingandinstallationinstructions,configu-ration,descriptionofoperation,andtroubleshootingproceduresforX4ACdrivede-vices.InputVoltagePower(kW)Power(PS)115Vac1Phase230Vac3Phase460Vac3Phase575Vac3Phase0.751xxxx1.52xxx2.23xxx4.05xxx5.57.5xxx7.510xxx1115xxx1520xxx18.525xxx2230xxx3040xx3750xx4©2007BergeselectronicGmbH–AllRightsReservedX4_GB_290507Introduction1.3User’sManualPublicationHistoryDateFormNumberNatureofChangeJune20051428FirstreleaseOctober20051428BSlightcorrectionsintheentiremanual.Adjustmentofthetechnicalinformationanddata.February20061428B_GBFirstrelease.September20061428C_GB11–22kWoffrequencyinverterchangesadded.29.05.2007X4_GB_290507Mostimportantcorrectionsandadditionsoppositethatexistingmanualaswellasthetypeextensionwiththe30and37kWmodels.X4_GB_290507©2007Bergeselectr