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ServiceManualRev5.6B5withsoftwarePro2V080andPro2V081XTSERIESServiceManual820LakesideDrive–Gurnee,IL60031Phone:[phone]Fax:[phone]©2006Drivecon,Inc.Allrightsreserved.Page1ServiceManualPro2V080Pro2V081Driveconreservestherighttoalteroramendtheaboveinformationwithoutnotice12/18/06•rev5.6B5forPro2V080orPro2V081softwareCAUTION1.Beforestarting,readtheinstructionscarefully.2.Verifyalloftheconnectionsareindoneinaccordancetothedrawings.3.Verifythemotorsupplyisconnectedcorrectly;faultyconnectionswilldamagethedrive.4.Checktomakesurethatthedrive’scoverisproperlyinstalled.5.Highvoltagesarepresentinthedrive.Switchthepoweroffandwait5minutesbeforeopeningthecover.6.Insulationresistancetestwithameggerrequiresspecialprecautions.7.Donotmakeanymeasurementsinsidethedevicewhenitisconnectedtothe3-phasepowersupply.8.Donottouchthecomponentsonthecircuitboards.StaticvoltagedischargemaycausedamagetotheIC-circuits.9.Checktomakesurethatallventilationholesareclearanduncovered.10.Checktomakesurethathotaircomingfromthedynamicbrakingresistorscannotcauseanydamage.11.Donotmakeanyinspectionsunlessthesupplyhasbeendisconnectedatthemaindisconnectswitch.12.Itisforbiddentouseradiophonesorportablephonesnearthisdevicewiththedoorsopen.13.Allthedoorsandcoversmustbeclosedduringcraneoperation.Page2ServiceManualPro2V080Pro2V081Driveconreservestherighttoalteroramendtheaboveinformationwithoutnotice12/18/06•rev5.6B5forPro2V080orPro2V081softwareCONTENTS1GENERAL.......................................................................................................................41.1Technicaldata......................................................................................................41.2Typemarkcoding..................................................................................................51.3Basicdescription...................................................................................................61.4Functionaldescription............................................................................................71.5Controlmethods....................................................................................................81.6Mechanicalbrakecontrol.....................................................................................101.7Motorcontrolmodes............................................................................................101.8EMC...................................................................................................................111.8.1FulfilledEMC-standards............................................................................122INSTALLATION.............................................................................................................132.1Cooling...............................................................................................................132.2Powercabling.....................................................................................................132.3Controlwiring......................................................................................................152.4EMCcompatiblegrounding..................................................................................163START-UPPROCEDURE..............................................................................................173.1Visualchecks......................................................................................................173.2Checksbeforethefirsttestrun............................................................................173.3Testrunwithoutload...........................................................................................183.4Testrunwithload................................................................................................183.5Afterthetestrunandautotuning..........................................................................184PARAMETERADJUSTMENTS.......................................................................................194.1Controlkeypadoperation.....................................................................................194.1.1Navigationonthecontrolkeypad...............................................................204.1.2Valuelineediting......................................................................................204.1.3Passwords................................................................................................214.1.4Specialbuttonfunctionsandshortcuts.......................................................214.1.5Monitoring................................................................................................224.2Inputselections..............................................