5S意识培训

5Sknowledgetraining---July1st2011SEITE1Whatis5S？5SactivityfirstappearedinJapan,Japantorevivetheeconomy,strengtheningqualitymanagementpractice,graduallyrealizedinordertoimprovethequalityofmanagement,muststartfromthegrassroots,andthemosteffectiveapproachis5S.SEITE25Simplementationoftheeightroles:Lossiszero-5SisthebestsalesmanNegativezero-5Sisthebestzero-defectqualityoftheEscortWastetozero-5SissavingexpertFailuretozero-5SisaguaranteeofdeliverySwitchproducttimezero-5SisprerequisiteforhighefficiencyAccidentstozero-5SisasecuritysoftwareequipmentComplaintszero-5SpromoteristhestandardofyourAbsenceofzero-5SistocreateahappyworkplaceSEITE3Lossiszero-5Sisthebestsalesman---Avoidraw,crushedmaterialcontaminationSEITE4Negativezero-5Sisthebestzero-defectqualityoftheEscort--------ProductfailureduetocontaminatedrawmaterialsSEITE5Wastetozero-5Sissavingexpert--------PollutionistobescrappedbecauseofrawmaterialsSEITE6Failuretozero-5Sisaguaranteeofdelivery------BecauseofimpuritiesintothemachineandcausedamagetothemachineSwitchproducttimezero-5Sisprerequisiteforhighefficiency----------Maintenanceofagoodmachine,dietypeofchangecansavetime,improveproductionefficiencySEITE7Accidentstozero-5Sisasecuritysoftwareequipment---------Poormaintenanceofthemachine,moldproductswillcauseagreatqualityofaccidentComplaintszero-5Spromoteristhestandardofyour-------Customersreceiveabadproductwillhavecomplaints,affectingourreputationSEITE8Absenceofzero-5Sistocreateahappyworkplace--------Hardworkbutcannotbeexchangedhigh-qualityproducts,makingusfeelverydepressedALPLA5Srequirements：Sort、Sift、Sweep、Sanitize、Sustain；SEITE9SEITE10一、Thebasicconceptof5SA.Sort：Worksite,thedifferencewiththingsnotonlykeepusefulthings,removalofunnecessarythings;onlyallowedtoplacework-relateditems.SEITE11Meaning:Theworkplaceisdividedintoanyoftheitemsnecessaryandnotnecessary,inadditiontothenecessarytostayoutside,theotherisremovedorplacedelsewhere.Itisoftenthefirststepof5S.Purpose:Freespace；Preventmisuse;SEITE12BeforeafterSEITE13Theitemsaredividedintoseveralcategories(suchas):：1)Nolongerinuse-disposeof;2)Verylowfrequencyofuse-placedinstorageatthe(specificcolor);3)Lowerfrequencyofuse-placedinstorageatthe(specificcolor);4)Oftenuse-retentionintheworkplace(thedesignatedarea,aspecificcolor).5)Dailyself-examination.“Sort”approach：SEITE14B.Sift：Theuseofthings,neatlyplacedtherequiredposition,andmakeidentitymanagement;itemsonlyatthespecifiedlocation!Meaning:NecessarytostaywiththefixedpositioningofitemstoputVilla,andVillaputneatly,ifnecessary,beidentified.Itisthebasisofefficiency.SEITE15Purpose:Workplacesataglance;Eliminatethetimetofinditems;Neatworkenvironment;“Sift”approach:Placedonthesiteforplanning;Placetheiteminplaceofneatlyplaced;Necessary,shouldbeidentified.SEITE16C.Sweep：Garbagedirt,dodetailedpointinspection,andtopreventpollutionfromoccurring!Meaning:Theworkplaceandworkequipmentusedarecleaned.Keepingtheworkplacecleanandbright.SEITE17BeforeafterSEITE18Purpose:Maintaingoodmorale;Stablequality;“Sweep”approach：Cleaningfromindoorstooutdoors,fromthedesktoptothegroundandthenalltheitemsonthewall;Machinery,forkliftsthoroughclean-uptools,lubrication;Eliminatesourcesofpollutionsuchasleakingwaterpipes,rawmaterialsorcrushedmaterialspilled;Repairofdamageditems-orscraprecyclingtimesmash.SEITE19Meaning:3Swillbeimplementedbeforetheinstitutionalization,standardization,implementationandmaintenanceofresults.D.Sanitize：Maintenanceofthestatusoftheworkplacecleanandtidy!Purpose:Supervision,maintain,anddevelopfinishing,consolidation,cleaninghabits.SEITE20“Sanitize”approach:Order,straighten,sweepisbehavioractionCleanisaresults.3Sbeforefinalizingtheimplementation.Tryingtodevelopcleanhabits.Establishvisualmanagement.Setresponsibletostrengthenmanagement.Todowithdailycleaningequipmentcleaningpointchecklist.SEITE215SActivityChecklist(Example)PlacelocationItemRecordProductionaisleIscrossed(Sift)Therearenounwanteditemspilingup(Sort)aislesmoothpassage(Sift)Thegroundisflat(Sweep)Thefloorisclean(Sweep)OfficeOfficeOfficesiteisclean;Officefacilityisclean;Frequentlyuseditemsareplacedintheofficescene;Itemsplacediftherearereasonableplanning,easytofind;Itemsareplacedneatly;Drawers,drawers,fileclassitemsaretodowithidentification;SEITE22E.Sustain：Continuedtoimproveon-siteenvironment,toobservethecivilizationandetiquette,andeveryoneactedaccordingtoregulations,toformgoodhabits!Meaning:Eachmembertodevelopgoodhabits,andfollowtherulesworktodevelopproactivespirit.Purpose:Cultivategoodhabits,therulesofthestaff;Createagoodteamspirit.SEITE23“Sustain”approach:Shallcomplywithattendance,time;Workshouldbekeptingoodcondition(suchasnotfreechatjoking,leavetheirjobs,readingnovels,dozing,eatingandretail);Clothesneat,tobeagoodidentificationcard;Treatpeoplesincerelypolite;Caringforpublicproperty,usedhoming;Keepclean;Helpful.SEITE24SanitizeSanitizeSortSortSortThequalityisalways5SSEITE25Now：SEITE26Now：SEITE27Now：SEITE28Now：SEITE29Now：SEITE30Wecando:SEITE31Wecando:SEITE32Wecando:SEITE33Wecando:SEITE34Wecando:SEITE35We