CQI-15-特殊过程：焊接系统评估t

CaptiveWeldOrganization(Y/N)专用焊接工厂（是/否）CommercialWeldOrganization商业焊接工厂（是/否）DateofAssessment:评估日期DateofPreviousAssessment:历年评估日期PhoneNumber电话:SpecialProcess:WeldingSystemAssessment特殊工艺：焊接系统评估FacilityName工厂名称:Address地址:CurrentQualityCertification(s)现有质量体系认证FaxNumber传真:NumberofWeldingEmployeesatthisFacility工厂焊接工人总数:PersonnelContacted:联系人员Name:姓名Title:职务Name:姓名Name:姓名©2010AutomotiveIndustryActionGroup(AIAG)NumberofFailFindingsintheJobAudit(s)Auditors/Assessors:审核员/评估员NumberofNotSatisfactoryFindingsNumberofNeedsImmediateActionFindingsProcessTableA-ArcWelding流程表A—电弧焊ArcStud/FastenerWelding电弧/紧固件焊接FluxCoredArcWelding包芯焊条电弧焊GasMetalArcWelding气体保护金属极电弧焊SubmergedArcWelding埋弧焊ShieldedMetalArcWelding自动保护金属极电弧焊PlasmaArcWelding等离子弧焊GasTungstenArcWelding气体保护钨极电弧焊GasMetalArcBrazeWelding气体金属电弧钎焊ProcessTableB-ResistanceWelding流程表B—电阻焊ResistanceSpotWelding接触点焊ProjectionWelding凸焊ResistanceSeamWelding电阻缝焊High-frequencySeamWelding高频缝焊InductionSeamWelding感应缝焊MashSeamWelding滚压电阻缝焊FlashWelding闪光对焊ProcessTableC-LaserWelding流程表C—激光焊接NdYAGWelding钕激光CO2Welding二氧化碳DiodeWelding二极管WireFed送丝系统ProcessTableD-SolidStateWelding流程表D—固态焊接InertiaFrictionWelding储能摩擦焊接DirectDriveFrictionWelding直接驱动摩擦焊接FrictionStirWelding搅拌摩擦焊接FlashButtWelding闪光对接焊ResistanceButtWelding电阻对焊UltrasonicWelding超声波焊接Type(s)ofWeldProcessingatthisFacility:工厂焊接流程类别SpecialProcess:WeldingSystemAssessment特殊工艺：焊接系统评估FacilityName工厂名称:Address地址:CurrentQualityCertification(s)现有质量体系认证Name:姓名Name:姓名Phone:电话 Email;Auditors/Assessors:审核员/评估员QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A不适用Satisfactory理想1.1Isthereadedicatedandqualifiedtechnicalweldingpersonon-site?现场是否有专门的，具有相关资格的焊接人员？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedweldingpersononsite.Thisindividualshallbeoneofthefollowing:DegreedWeldingEngineer,orequivalentsciencedegree,CertifiedWeldingInspectorfromapprovedinternationallyrecognizedbody,orpersonagreeduponbetweencustomerandsupplier.Thispersonshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandweldingknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinweldingoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandweldingexperience.为了确保能够随时得到专业指导，必须有专门的，具有相关资格的焊接人员在场。他们既可以是已获得学位的焊接工程师或工科学位同等学历，也可以是获得国际公认机构认可的检验或客户和供应商共同商定的人员。此人必须是全职员工，其职责必须在企业组织结构中有所反映。职责描述中必须包括确认该职位所需资历，包括冶金和焊接知识。职业资格应包括至少5年的焊接经验，或接受过正规冶金专业教育和焊接工作经验的总年限不少于5年。1.2Istherearesponsibilitymatrixtoensurethatallkeymanagementandsupervisoryfunctionsareperformedbyqualifiedpersonnel?是否编制了责任矩阵确保所有关键管理职能和监控职能由具有相关资质的人员行使？Theorganizationshallmaintainaresponsibilitymatrixidentifyingallkeymanagementandsupervisoryfunctionsandthequalifiedpersonnelwhomayperformsuchfunctions.Itshallidentifybothprimaryandsecondary(backup)personnelforthekeyfunctions(asdefinedbytheorganization).Thismatrixshallbereadilyavailabletomanagementandcustomeratalltimes.企业必须有责任矩阵，来确定所有关键管理和监督职能，并且指定由谁来行使这些职能。必须明确首要和后备人员行使关键职能（由企业界定），该矩阵必须随时供管理部门和客户使用。1.3Doyouuseonlyqualifiedwelders(personnel)?是否所有焊工（人员）都具有具备相关资质？Theorganizationshallprovideemployeetrainingforallweldingoperationsspecifictotheirjobfunction.Allweldingemployees,includingbackupandtemporaryemployees,shallbetrained.Documentedevidenceshallbemaintainedshowingtheemployeesweretrained;theevidenceshallincludeanassessmentoftheeffectivenessofthetraining,mustproveknowledgeofthecustomer'sspecificrequirementsandinternalstandards,andwhereappropriate,employeecertification,suchasforamanualwelder.Managementandcustomershalldefinethequalificationrequirementsforeachfunctionandongoingorfollow-uptrainingshallalsobeaddressed.部门应向雇员提供所有焊接操作方面与其具体工作相关的培训。所有焊工，包括后备人员和临时雇员，都应接受培训。已记录在案的证据应加以维护，表明雇员已接受了培训，其中应包括对培训有效性的评估，且应证明了解客户的具体要求和内部标准，在必要的情况下，应提供雇员资助证明，如手工焊工。管理层和客户应规定每项职能的资质要求，还应列出现行或后续的培训。1.4Howdoyoumaintainweldercertification?如何维护焊工认证？Requiredqualificationmaintenance.Ifthewelderhasnotweldedinthespecificoperationina6monthtimeframe,theweldermustberequalifiedtothatoperation.Basedonthewelder'squalityperformance,itmustbeestablishedwhenretrainingandrequalificationoftheindividualmustbeperformed.所需的资质维护。如果焊工在6个月的时间内没有从事具体的焊接操作，该焊工必须重新取得该种操作的认证。应根据焊工的质量表现，来确定在何时对其进行再培训并重新获得资质。1.5Isset-uppracticeincompliancewithdocumentedworkinstructions?设定的实践方案是否符合已文件记录的工作说明?Set-upverificationtotheprocedures(asexample:equipmentsettings,clampingsequence,weldsequence,directionoftravelandotherprocesscontrols)incompliancetodocumentedworkinstructions.设置的程序核查（如：设备的设置、夹紧顺序、焊接顺序、移动方向和其他流程控制）符合已文件记录的的工作说明。1.6Doestheweldingorganizationperformadvancedqualityplanning?焊接工厂是否进行过先期质量规划?Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theweldingorganizationshallcontactthecustomerwhen