看板流程（PPT42页)

KanbanProcess看板过程KanbanThrownOutProcess看板扔出过程KanbanThrownOutProcess看板扔出过程AssemblyLineSide流水线旁LineRunnerSide补料面MaterialWithdrawal物料取用MaterialWithdrawal物料取用Anothermaterialwithdrawal再一次物料取用AssemblyLineSide流水线旁LineRunnerSide补料面PhysicalMaterialWithdrawal物料取用KanbanThrownOutProcess看板扔出过程Binempty!料箱空了！Emptybin?ReplenishmentNecessary!空箱？必须补料！AssemblyLineSide流水线旁LineRunnerSide补料面KanbanThrownOutProcess看板扔出过程AssemblyLineSide流水线旁LineRunnerSide补料面KanbanCollectionBox看板收集箱KanbanThrownOutProcess看板扔出过程TakeKanbanandplaceoncollectionbox收集看板并放入收集箱内KanbanEmptyBin空箱Placeemptybinsindedicatedshelf把空箱放在特定的搁板上AssemblyLineSide流水线旁LineRunnerSide补料面KanbanThrownOutProcess看板扔出过程AssemblyLineSide流水线旁LineRunnerSide补料面Placeemptybinsindedicatedshelf把空箱放在特定的搁板上EmptyBins空箱KanbanThrownOutProcess看板扔出过程TakeKanbanFromcollectionbox从收集箱中拿出看板AssemblyLineSide流水线旁LineRunnerSide补料面KanbanThrownOutProcess看板扔出过程KanbanAssemblyLineSide流水线旁LineRunnerSide补料面TakeKanbanFromcollectionbox从收集箱中拿出看板KanbanThrownOutProcess看板扔出过程AssemblyLineSide流水线旁KANBAN(Card)看板卡Materialnumber零件号Materialdescription零件名称Quantityperbin装箱数SupplyPointSection/Takt/Rack/Compartment补充点：工段/工位/料架/层BufferInfo.内库信息LogiticCentreInfor.物流中心信息TakeKanban/ReceiveReplenishment拿出看板/收到补给信息KanbanLogisticWorkertakeKanbanCardtoBuffer物流操作人员把看板送至缓冲区LineRunnerSide补料面KanbanThrownOutProcess看板扔出过程ConsolidationProcess备料过程ConsolidationdirectlyinBuffer缓冲区直接备料BufferreceiveMaterial内库接收物料Office办公室ReceiveKanbanCard收到看板卡ConsolidationdirectlyinBuffer缓冲区直接备料过程ReceiveKanbanInfo收到看板信息Verifybin确认料箱Verifybinandlocation确认料箱及位置ConsolidationdirectlyinBuffer缓冲区直接备料过程PlaceKanban放置看板卡KanbanCard看板卡ConsolidationdirectlyinBuffer缓冲区直接备料过程MoveBoxtoCart料箱移至小车ConsolidationdirectlyinBuffer缓冲区直接备料过程KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanBoxsortedoncartsbyTakt料箱区分工位放置在不同的小车上Takt29to4529-45工位Takt46to6446-64工位Takt65to9265-92工位ConsolidationdirectlyinBuffer缓冲区直接备料过程Transfertoproductionline料箱运输至生产线KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanConsolidationdirectlyinBuffer缓冲区直接备料过程Takt29to4529-45工位Takt46to6446-64工位Takt65to9265-92工位Materialfromlogisticcentre物流中心拨料BufferreceiveMaterial内库接收物料Office办公室ReceiveKanbanCard收到看板卡Materialfromlogisticcentre物流中心拨料ReceiveKanbanInfo收到看板信息Materialfromlogisticcentre物流中心拨料缓冲区Buffer物流中心LogisticCentre看板信息传递KanbanInfoTransfer内库办公室BufferOffice物流中心办公室LogisticCentreOfficeVerifybin确认料箱Verifybinandlocation确认料箱及位置Materialfromlogisticcentre物流中心拨料SupplyZone备料区PartA零件AMaterialfromlogisticcentre物流中心拨料SupplyZone备料区MoveBoxinSupplyZone料箱移至备料区PartA零件AMaterialfromlogisticcentre物流中心拨料SupplyZone备料区MoveBoxtoPalette料箱移至托盘PartA,B,C,D,E,F零件A,B,C,D,E,FMaterialfromlogisticcentre物流中心拨料LoadPalettetoLKW托盘装车Materialfromlogisticcentre物流中心拨料PaletteTransporttoBuffer托盘运输至缓冲区物流中心LogisticCentre内库办公室BufferOffice物流中心办公室LogisticCentreOffice缓冲区BufferMaterialfromlogisticcentre物流中心拨料unloadPalettefromLKW托盘卸货PlaceKanban放置看板卡KanbanCard看板卡Materialfromlogisticcentre物流中心拨料MoveBoxtoCart料箱移至小车Materialfromlogisticcentre物流中心拨料KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanBoxsortedoncartsbyTakt料箱区分工位放置在不同的小车上Takt29to4529-45工位Takt46to6446-64工位Takt65to9265-92工位Materialfromlogisticcentre物流中心拨料Transfertoproductionline料箱运输至生产线KanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanKanbanTakt29to4529-45工位Takt46to6446-64工位Takt65to9265-92工位Materialfromlogisticcentre物流中心拨料LinefeedingProcess物料上线过程AssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程SupplyPointSequencedDelivery补料小车按次序放置物料Verifybin确认料箱Verifybinandlocation确认料箱及位置AssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程KanbanKanbanKanbanKanbanKanbanKanbanKanbanconfirm看板确认AssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程KanbanKanbanKanbanKanbanKanbanKanbanKANBAN(Card)看板卡Materialnumber零件号Materialdescription零件名称Quantityperbin装箱数SupplyPointSection/Takt/Rack/Compartment补充点：工段/工位/料架/层BufferInfo.内库信息LogiticCentreInfor.物流中心信息Placebin放置料箱AssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程KanbanKanbanKanbanKanbanKanbanAssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程KanbanKanbanKanbanKanbanKanbanEmptyBins空箱Removeemptybins空箱回收AssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程EmptyBins空箱Removeemptybins空箱回收AssemblyLineSide流水线旁LineRunnerSide补料面LinefeedingProcess物料上线过程看板过程时间测算TimeCalculateforKanbanProcess物流巡线工发现看板卡logistikpatrolmanfindKanbanCard5通知缓冲区备料informBuffertoconsolidatematerial2备料consolidatematerial3上线linefeeding81.缓冲区直接备料：18分钟ConsolidationdirectlyinBuffer:18minute操作工人扔出看板Kanbanthrowoutbyworker18minute物流巡线工发现看板卡logistikpatrolmanfindKanbanCard5通知物流中心informlogisticcentretoconsolidatematerial5物流中心备料logisticcentreconsolidatematerial15装车loadonLKW5运输Transportation25卸货unloadfromLKW2上线linefeeding82.物流中心拨料：65分钟Materialfromlogisticcentre：65minute操作工人扔出看板Kanbanthrowoutbyworker65minute