8期设备方案

塞拉尼斯（南京）乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject-1-文件类型文件页数版次修订说明受控编号GH671版首次设备安装方案Equipmentinstallationplan02012年8月7日版次Edition日期Date编制Formation审核examine批准approval中国化学工程第十三建设有限公司The13thconstructioncompanyofCNCEC塞拉尼斯（南京）乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject-2-目录SB.1.1概述OVERVIEW....................................................3SB.1.2编制依据BASIS..............................................5SB.1.3设备安装准备工作EQUIPMENTINSTALLATIONPREPARATION....................6SB.1.3.1技术准备工作Techniquepreparationwork...............................................7SB.1.3.2基础验收Baseacceptance..........................................................................８SB.1.3.3设备卸车Unloadequipment........................................................................10SB.1.3.4开箱验收OPI...................................................................................................12SB.1.3.5设备就位安排Equipmentarrangement.......................................................13SB.1.4静设备安装STATICEQUIPMENTINSTALLATION.............................14SB.1.4.1一般安装施工程序Processflowforinstallation.................................14SB.1.4.2一般安装要求Generalinstallationrequirements...............................14SB.1.4.3塔、容器类静止设备安装示意图..................................................................17SB.1.4.4换热器安装Heatexchangerinstallation...............................................18SB.1.5泵类设备安装PUMPINSTALLATIONOFEQUIPMENT............................22SB.1.5.1泵类设备安装施工工序Pumpequipmentinstallationconstructionprocess...........SB.1.5.2基础处理Foundationtreatment..................................................................SB.1.5.3泵设备找平Equipmentlevelingrequirements........................................SB.1.5.4设备灌浆Equipmentgrouting.....................................................................SB.1.5.5拆检Overhauling...........................................................................................41SB.1.5.6管道应力检查Pipestressinspection.....................................................41SB.1.5.7最终对中Finalcentring.............................................................................42SB.1.5.8泵类设备的防护Pumpequipment'sprotection.......................................42SB.1.5.9试运行Commissioning...................................................................................43SB.1.6质量管理QUALITYMANAGEMENT........................................51SB.1.6.1质量保证体系qualityguaranteesystem................................................51SB.1.6.2质量保证措施Qualityguaranteemeasures............................................52SB.1.6.3动设备安装质量控制计划(ITP)....................................................................54SB.1.6.4静设备安装质量控制计划（ITP）................................................................58SB.1.6.5起重吊装质量控制计划(ITP)........................................................................61SB.1.7安全管理SAFETYMANAGEMENT........................................63SB.1.7.1安全保证体系Safetyguaranteesystem..................................................63SB.1.7.2安全保证措施计划SafetynteeguarranteeMeasures..............................64SB.1.7.3文明施工CivilizedConstruction.............................................................66SB.1.8工作危险源分析评估及预防HAZARDANALYSISEVALUATIONANDPREVENTION.......61塞拉尼斯（南京）乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject-3-SB.1.1概述Overview本项目为塞拉尼斯（南京）八期ChinaFsat项目，我方负责安装的设备主要包括：设备类别现场制作储罐泵容器储罐余热回收火炬系统其它数量（台）413611若干我方负责安装的设备特点是：设备数量不多，主要为容器储罐、泵类、火炬及废热锅炉（锅炉设备包里面包含风机和储罐、泵类等），火炬及废热锅炉考虑到整体安装，有供货厂家现场技术指导的将按照指导意见安装。Theengineeringcharacteristicsoft火炬和heequipmentis:equipmentquantityisnotmuch,butthegreatweightoftowerequipment,longlength;Inadditiontheneedtoinstallinthesteelstructureofthedevicesontheplatformisinthemajority.Thisschemepump,thetorchandwasteheatboilertothewholeinstallationconsideration,thereissupplytechnicalguidanceofthemanufacturerwillbeinaccordancewiththeinstructionopinioninstallation.本方案为一般设备的安装方案，对于本工程中整体安装的系统，按业主要求另行编制设备的专项吊装方案。Thisschemeforgeneralequipmentinstallationscheme,fortheprojectmedium-largeequipmentsuchasT-778/T-780,forweightisheavy,thefieldislimited,accordingtoclient'srequirementofspecialequipmentshallbeseparatelytheliftingscheme.现场制作储罐将另行编制制作安装方案TheproductionwillbemadeofstoragetankinstallationplanSB.1.2编制依据Basis《机械设备安装工程施工验收通用规范》GB50231-2009GeneralcodeformachineryinstallationengineeringconstructionandacceptanceGB50231-2009塞拉尼斯（南京）乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject-4-《压缩机、风机、泵安装工程施工及验收规范》GB50275-2010Codeforconstructionandacceptanceofcompressor,fanandpumpinstallationGB50275-2010《化学工业塔类设备施工及验收规范》HGJ211-85Codeforconstructionandacceptanceofchemicaltower《化工工程建设起重施工规范》HGJ201-83craneconstructionstandardforChemicalengineeringconstructionHGJ201-83《乙烯裂解炉和制氢转化炉施工技术规程》SH/T3511-2007《工业锅炉安装工程施工及验收规范》GB50273-2009“Theconstruction&acceptancespecificationsofindustrialboilerinstallationengineering”GB50273-98《石油化工施工安全技术规程》SH3505-1999TechnicalcodeforconstructionsafetyinpetrochemicalengineeringSH3505-1999《机械设备安装和安装设计建议惯例》APISTD686RecommendedpracticesformachineryinstallationandinstallationdesignAPISTD686塞拉尼斯（南京）乙酰基中间体有限公司工业乙醇项目CelaneseChinaFastProject-