清洁生产审核培训讲义

1DS/PJ-PEM23|6/22/2006|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.Start-UpSchedule(ATP)批量生产启动计划(ATP)ByDS/PJ-PEM23SupplierQualityDevelopmentProgram(SQDP)2ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystemsWhatdoes“ATP”standfor?什么是ATP?Æ“ATP”(AnlaufTerminPlan)meansscheduleforthestartofproductionATP指批量生产启动计划ÆTwosections:coverpage+catalogueoftherequirementsATP由两个部分组成:封面页和目录ÆItfulfillstherequirementsofPPAP(ProductionPartApprovalProcess)Level3ATP按照PPAPLevel3要求执行ÆAninstrumentsofthepreventivequalityassurancephilosophy(theso-calledVQS):managesthecourseoftheInitialSampleInspectionReportATP是预防性质量保证理念(所谓VQS)的一种工具,用来管理首件样品检测报告(ISIR)的整个过程3ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystemsÆThewholereleaseprocess(ISIR,endurancetestetc.)isplannedaccordingtotheconfirmeddeliverydateonthecoverpageÆeverydelayorincompletedocumentationwillcreatecostincreaseaswellasdelaytheSOP整个项目进度按照ATP封面上确定的日期进行Æ每一次延期或文件不完整将导致项目成本的增加，同时也会致使SOP延期ÆThecorrectuseoftheATPisastepforwardintheachievementofapositiveevaluationoftheISIR.Allthenecessarydocumentationwillbepreparedandcorrectlysubmitted.正确使用ATP是获得ISIR成功的一步.所有需要的文档需精心准备并正确递交Æ“Within14days,thecoverpagehastobefilledinbythesupplierandsentbacktoBOSCH.”–Thisissupplierconfirmationofprojecttiming“在14天之内,供应商需将ATP封面填写完整并回复博世”-这意味着供应商对于项目进度的确认4ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystemsFieldstobefilledbysupplier供应商填写区域}}}}Backgroundinformation背景信息Supplierdata/Q-Certification供应商数据/质量体系证书Partspecificdetails零件相关信息Approvaldecision批准信息}NecessaryDocuments所需文件}}Dates日期VQS-DataVQS数据HowDoesATPcoversheetlooklike?ATP封面是什么样呢?5ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystemsHowDoesATPcoversheetlooklike?ATP封面是什么样呢?ÆSupplierneedsfillinEMPB(withsamples)deliverydate&capacity(two-shifts)供应商需填写EMPB(附样件)递交日期及产能(基于两班)ÆContactinformationfromquality,purchasing&technical质量,采购及技术方面的联系信息ÆFillintheplannedsubmissionforeachrequireditems(withcrossX)填写要求每项须递交文件的计划日期(以X标注)ÆEachitemisorganizedasasequenceofprojecttiming每项递交文件按照项目时间进度编排6ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystems…andhowdoesthecataloguelooklike目录栏又是什么样呢?Fieldstobefilledbysupplier供应商填写区域7ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystemsWhatshallthesupplierdowithit?应当如何对待ATP呢?ÆFirstandveryimportant:readcarefully首要且非常重要的是:仔细阅读ÆFillinthecoversheetaswellasthecatalogue.AttachtotheISIRdocumentationbothdocumentsandalltherelevantdocumentationlistedinthecatalogue认真填写ATP封面及目录栏，和ATP目录中提到的ISIR文件及相关文件放在一起ÆIncaseanynegativeanswerinthecatalogueoftherequirements,attachareactionplanwithcountermeasures如果目录中的某些要求填写“否”，须附上相关的整改措施ÆDonotforgettosignthecatalogueafterfillingitin,itwillbetheproofthatalltherelevantdocumentationhasbeenprepared!不要忘记在填写完成之后签名，这将作为所有相关文件已经准备好的证据8ATPDS/PJ-PEM23|2/9/2007|©RobertBoschGmbHreservesallrightsevenintheeventofindustrialpropertyrights.Wereserveallrightsofdisposalsuchascopyingandpassingontothirdparties.DieselSystemsWhenisanewATPissued?什么时候发行新ATP呢?ÆWhenanewpartnumbermustbesampled当小批量定购新零件时ÆWhenanewsuppliershallbereleasedforexistingpartnumber当新供应商现有零件号放行时ÆForengineeringchangerequest(ECR),informationwillbeprovidedbythepurchasingdepartmentifATPprocedureisapplicable某些工程更改时（由采购部门通知是否需要按照ATP程序执行）ÆAnewATPisNOTissuedwhenoneISIRisrejected.Insuchcases,anewISIRmustbesubmittedunderthesameATPnumber当ISIR被拒收时，将不会重新发行新ATP；在这种情况下，新ISIR递交时，将按原ATP程序执行ÆFordetailedinstructionhowtofillinATPcoverpageandcatalogofrequirements,plsrefertoATPmanual.关于如何正确填写ATP封面及要求目录,请详见ATP手册