浮法玻璃原料车间工艺的初步设计

洛阳理工学院毕业设计（论文）I洛阳理工学院毕业设计（论文）题目450t/d浮法玻璃原料车间工艺的初步设计姓名王鹏系（部）材料科学与工程专业复合材料加工与应用指导教师张华2012年5月洛阳理工学院毕业设计（论文）II450t/d浮法玻璃原料车间工艺的初步设计摘要浮法玻璃是现如今生产平板玻璃的广范使用方法，并且原料车间又是浮法玻璃生产过程中的最为主要的环节。本设计是450t/d浮法玻璃原料车间工艺的初步设计，其主要是对浮法玻璃原料车间的设计方案和工艺流程进行阐述。原料车间的核心任务就是把质量和粒度都符合要求的粉料经破碎、筛分等工艺流程制备成制定玻璃品种生产过程中所需的配合料，并最终送进窑头进行熔制。该环节过程中的精准配料和生产过程中的稳定运行决定了所生产玻璃质量的优劣。因此在浮法玻璃原料车间设计中工艺方案的确定和装备设备的选取尤为重要。对于原料车间内的合理化布局，每一部分的紧密衔接都是保证玻璃质量的关键，本设计中主要叙述了现如今玻璃行业的发展情况和存在的问题，原料成分的选取和配比计算，设备选取和经济效益等部分，最后通过手绘和CAD绘图俩种方式对原料车间的整体布局进行了绘制。整个设计的内容完整，结合了生产过程中的实际情况，对实际生产有一定的指导意义。关键词：浮法玻璃；原料；工艺流程；平衡计算洛阳理工学院毕业设计（论文）III450t/dfloatglassrawmaterialsworkshopprocessthepreliminarydesignABSTRACTFloatglassistheproductionofflatglassisnowawiderangeofuse,andworkshopmaterialsisthemostmajorpartofthefloatglassproductionprocess.Thedesignisaprocessofpreliminarydesignofthe450t/dfloatglassworkshopmaterials,whichismainlydescribedthedesignandprocessoffloatglassworkshopmaterials.Thecoretaskoftheworkshopmaterialstomeettherequirementsofqualityandparticlesizepowderbycrushingandscreeningprocesswaspreparedwiththematerialsneededinthedevelopmentofvarietiesofglassproductionprocess,andultimatelysenttothekilnheadmelting.Thelinkintheprocessofpreciseingredientsandproductionprocessesinthestableoperationofthequalityofglassproducedbytheprosandcons.Therefore,theprocessschemeforthedesignofthefloatglassworkshopmaterialsandequipment,equipmentselectionisparticularlyimportant.Rationalizedwithintheworkshopmaterials,eachpartofcloselyco-ordinatedtoensurethatthekeytoglassquality,nowisnowglasssectorsoftheeconomyandtheproblemsaremainlydescribedthedesign,selectionofingredientsandtheratiocalculation,equipmentselectionandeconomicbenefits,partofthelasthand-paintedandCADdrawingtwowaystheoveralllayoutoftheworkshopmaterialsweredrawn.Thecontentsoftheintegrityoftheentiredesign,combinedwiththeactualsituationintheproductionprocess,someguidanceontheactualproduction.KEYWORDS:Floatglass;rawmaterials;process;balancecalculation洛阳理工学院毕业设计（论文）IV目录前言................................................................................................11.1本设计的指导思想和遵循原则............................................11.1.1设计指导思想.............................................................11.1.2遵循的原则.................................................................2第1章浮法玻璃原料的质量要求...................................................31.1原料的质量要求....................................................................31.1.1浮法玻璃对原料化学组成的要求..............................31.1.2浮法玻璃对原料粒度组成的要求..............................41.1.3浮法玻璃对原料中难熔矿物含量的要求..................5第2章浮法玻璃原料及成分设计...................................................72.1浮法玻璃的原料组成...........................................................72.1.1主要原料.....................................................................72.1.2辅助原料.....................................................................82.2浮法玻璃的成分设计.........................................................102.2.1玻璃生产的特点.......................................................102.2.2浮法玻璃对成分要求......................................................11第3章浮法玻璃配合料的制备.....................................................133.1玻璃组成的设计和确定.....................................................133.2配合料计算.........................................................................133.2.1配合料计算中的几个工艺参数................................133.2.2计算步骤...................................................................143.2.3配合料计算...............................................................143.3.1对配合料的质量要求...............................................193.3.2配合料制备的工艺流程............................................193.3.3配合料的质量控制...................................................19第4章设备选型.............................................................................214.1原料的破碎与粉碎.............................................................214.2原料的筛分.........................................................................22洛阳理工学院毕业设计（论文）V4.3原料的除铁.........................................................................234.4称量设备.............................................................................234.5混合机械.............................................................................234.6原料运输设备.....................................................................24第5章人员编制及成本核算.........................................................255.1企业人员编制.....................................................................255.2原料费用.............................................................................255.3工资情况.............................................................................265.4设备管理费用......................................................................265.5工厂管理费.........................................................................275.6投资回收期.........................................................................27结论..............................................................................................28谢辞...............................................................