GM-1927-16(SGM)-PCPA-080826

Date:日期SupplierName:供应商名称供应商电话Mfg.DUNS:PlantLocation&Country:制造工厂邓白氏号码工厂位置＆国家Auditor:(SQE,SQI)AuditorPhone:审核员审核员电话Auditor:E-Mail:审核员电子邮件GM公司PartNumber(s):PartName:零件号零件名称DrawingDate:图纸日期工程更改号工程更改等级PPAP/Interim/BenestareStatus:ProgramPPAP临时批准等级车型年项目CreativityTeam:采购功能组专业组ReasonForAudit:审核原因新产品生产启动现生产部分区域其它是　　否不适用TypeofAudit:审核类型初始审核跟踪审核GP9是　　否　不适用DriverofAudit:审核目的APQP确认管理要求工厂要求按节拍生产现产品改进流程/售后高关注一级受控发运二级受控发运重大质量问题停线后重新开线零部件检验计划D/PFMEA3×5个为什么其它FocusofAudit:重点关注零件/总成生产线/生产单元操作工序/机器设备完善制造体系质量体系Approved通过Yes有No无N/A不适用1.2.3.4.5.6.IsaProcessFlowDiagramavailable?是否有过程流程图？Approved,butneedDocumentation通过，但需要文件NotApproved不通过Follow-UpAuditDate:跟踪审核日期TECHNICALINFORMATIONAVAILABILITY　技术资料获取Commodity:SafetyRelatedPart?是否为安全件？QUALITYSYSTEMDOCUMENTATION　质量体系文件Ifsupplierisdesignresponsible,hasDFMEAbeenusedtodevelopthePFMEA?如供应商负责设计，DFMEA是否已被用于开发PFMEA?Eng.ChangeLevel:Areactualdrawingsavailabeatproductionfaciltywiththelatestchangelevel?制造工厂是否有最新更改等级的图纸?Doesthesupplierhavethefinalcustomerapproveddrawing?供应商是否有最终顾客批准的图纸?Istheprintcomplete(Tolerances,GD&T,CorrectDatums,KPCs,etc.)?图纸是否完整(公差,GD&T,正确的基准，KPC等)？Arealltechnicalregulations/CTS/SSTSavailable?所有技术法规/零件技术规范/子系统技术规范能否获得?SupplierPhone:GMDivision:Comments备注ProductValidation/QualificationComplete:是否已完成产品验证？ModelYear:GPSCSupplierQuality全球采购供应链　供应商质量ProcessControlPlanAuditSheet过程控制计划审核表GM1927-16(SGM)GM1960-B(SGM)EWO#:/ODM#FutureLaunchCurrentPartialOtherInitialFollowUpRunatRate(GP9AttachementB)APQPConfirmationMgmt.RequestPlantRequestRun@RateTopFocusCSL-1CSL-2MajorDisruptionDD&WComponentCheckPlanCriticalFastner(D02)D/PFMEAShutdown/StartUpAuditCPIP/WarrantyOtherPart/AssemblyLine/CellOperation/MachineCompleteMfg.SystemQualitySystem-OngoingDocumentationYesNoYesNoN/AN/ARevised01-21-05August26,2008GM1927-16GM1927-16(SGM)7.8.9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.Isthereanyevidencethatitiskeptuptodate?是否有证据表明PFMEA是不断更新的?DoestheProcessFlowDiagramincludescrap?过程流程图是否包括报废？IsthereaProcessControlPlan(PCP)available?是否有过程控制计划(PCP)?IstheProcessControlPlan(PCP)acceptable(numbersmatchPFMEAandProcessFlow,includingKPCs/PQCs/KCCs/DRs/ITFs,GP-12ifapplicableandlatestEWO/ODMincluded)?过程控制计划是否可以接受？(编号与PFMEA和流程图一致，包括KPC/PQC/KCC/DR/ITF，GP-12（适用时），最新的EWO)?Aresamplesizesandcheckfrequencyforeachoperationreasonable?每个操作的样本数量和检查频次是否合理?AreKPCs/PQCs/KCCscalledoutonthePCP?所有的KPC/PQC/KCC是否都在控制计划中体现？Doesthecontrolplanaddressprintrequirementsrelativeto(dimensional,material,rustpreventitive,heattreat,micro-finish,contamination/sediment,etc.)?控制计划有无反映(尺寸，材料，防锈，热处理，研磨，污染/残留物等)?DoestheProcessFlowDiagramincludereceiving?过程流程图是否包括物料接收？DoestheProcessFlowDiagramincludegauging/inspection?过程流程图是否包括测量和检查？DoestheProcessFlowDiagramincluderework?过程流程图是否包括返修？AreprocesscontrolsinplaceinthePCPtoaddressthehighPFMEARiskPriorityNumbers?过程控制计划中的过程控制是否都在实施以解决PFMEA中高RPN项目?Isthereaprocedure/processforContinuousImprovementforRiskReduction?是否有针对对风险降低的持续改进程序？DoestheProcessFlowDiagramincludeshipping?过程流程图是否包括发运？DoestheProcessFlowDiagramincludelabelingandPartIDatreceiving,WIP,finishedgoodandshippingareas?过程流程图是否包括了物料接收、在制品、合格成品和发运区域的标签和零件标IsthereaPFMEAavailable?是否有PFMEA？IsthePFMEAacceptable(RPNs,numbersmatchProcessflowandincludeKPCs/PQCs/KCCs)?PFMEA是否可以接受(风险顺序数,编号与流程图一致，包括KPC/PQC/KCC等)？AreallCurrentControlslistedonthePFMEAdetailedontheControlPlan?PFMEA中列出的所有“现行过程控制”项目在控制计划中是否都有详述?Revised01-21-05August26,2008GM1927-16GM1927-16(SGM)2425262728293031323334353637383940414243444546474849505152QUALITYSYSTEMIMPLEMENTATION　质量体系实施Arecontrolsinplacetoensureonlyapprovedincomingmaterialreleasedforproduction?是否有控制措施以保证只有被认可的进货材料用于生产？Whenpartsrequiretraceability,docontrolslinkcomponenttraceabilitytothefinalpart?当零件有追溯性要求时，是否可实现零件到最终产品的追溯？IstheworkplaceproperlyconfiguredandmatchesProcessFlowDiagram?工作场所布置是否适当并与流程图一致?Arealltoolsandgaugesproperlyidentified?所有工装、量具是否可获得并正确标识?Doyoursupplier'sprovideevidanceofapprovedmaterialforallcomponentsneededfortheassembledpart?你的供应商能否提供证据以证明所有供总成零件使用的零部件材料是经过批准的？Areproperoperatorinstructionsavailableforeachoperation?各工位有无适当的操作指导书？AreStandardizedWorkinstructionsdetailedtorunthejobproperlytotaketime,includinghandlingofnon-conformingparts?有无标准化作业指导书以保证按节拍时间正常操作，包括对不合格品的处置？IsthereStandardizedWork?是否进行标准化作业？IstheStandradizedWorkbeingfollowed?是否对标准化作业进行跟踪？Areallgaugescalibrated?所有工装、量具是否可获得并正确标定?Arealltoolsandgaugescertified?所有工装、量具是否可获得并正确验证?IsgaugeRepeatabilityandReproducabiltylessthan10%?所有工装、量具重复性和再现性是否低于10%?Doallgaugeshaveproperoperatorinstructions?所有工装、量具是否有适当的操作指导书？Arelistedtestsandinspectionspercontrolplan,actuallyperformedasstated?控制计划中各试验、检测项目是否按文件实施?Istherestandardizedwork(orcontrolplan)forpartqualityverificationfollowingatoolchange?工装模具变更后，有无标准化作业指导书(或控制计划)指导零件的质量验证？Dotheoperatorsunderstandtheinstructions?操作工是否理解指导书？Haveoperatorsbeenproperlytrained?操作工是否进行了适当培训？Areboundarysamples(BS)availabletooperators?操作人员是否有合格的边界样品?WheretheProcessControlPlancallsforSPCarethedataproperlyrecorded?如控制计划有SPC要求，数据是否正确采集和记录?AretheUpperControlLimits(UCL)current?控制上限是否更新？Areboundarysamples(BS)inuse?操作工是否对边界样品进行使用？AreMasterPartsorsample