氦试漏系统方案

TSProposalQ42076BHeliumLeakTestSystemsForLargeGasEngine(LGE)CTSLGE氦试漏系统方案Q42076BTABLEOFCONTENTS1.0APPLICATIONSUMMARY1.01APPLICATIONDESCRIPTION1.02TESTPARAMETERS1.03SYSTEMINTEGRATION1.04BUYERSPECIFICATION1.05CUSTOMERPARTSANDPARTPRINTS1.06CHANGESFROMPREVIOUSPROPOSALS1.07EXCEPTIONSTOSPECIFICATIONS2.0PROPOSAL2.01DESCRIPTIONOFOPERATIONS2.02TESTSEQUENCEANDSPECIFICATIONS2.02.1SIDIFuelCircuitTestParameters2.02.2CollectionChamberCircuitTestParameters2.03PEODUCTIONRATE2.04TESTSTANDDESCRIPTION2.04.1STRUCTURALCOMPONENTS2.04.3COLLECTIONCHAMBERANDFILLTOOL2.04.4PNEUMATICS2.04.5INSTRUMENTATION2.04.6VacuumEquipment2.04.7SYSTEMCONTROLLER2.04.8ENCLOSURES2.04.9UTILITIES2.06SYSTEMDOCUMENTATION2.07RUNOFFATCTS2.08INSTALLATIONSUPERVISION2.09TRAINING3.0PRICINGANDDELIVERY3.01ITEMPRICING3.02PRICINGVALIDITY3.03DELIVERY3.04PROJECTMANAGEMENT3.05PAYMENT3.06SHIPPING&INSURANCE,INCOTERMSDDU3.07EXCESSIVEDELAYS3.08STANDARDMACHINECOMPONENTS4.0APPENDIXA:GENERALCONSTRUCTION4.01GENERALEQUIPMENTCONSTRUCTION4.02CORROSIONPROTECTION4.03SAFETY4.04GUARDING4.05VENTILATIONANDWASTE4.06PREVENTATIVEMAINTENANCE4.07SAREPARTS/PERISHABLETOOLING4.08TESTORMACHINEFLUIDS4.09LAYOUTDRAWINGFORNORTHAMERICANINSTALLATION1.0ApplicationSummary1.01ApplicationDescriptionCincinnatiTestSystems,Inc.willdesignandbuildaheliumleaktestsystemtotesttheSIDItubenutfittingconnectionsbasedontheexistingLGEleaktestsystemdesign.Theheliumleaktestsystemwillbedesignedtoperformheliumleaktestsonuptothreetubenutfittingconnectionspertestwiththeadditionofthenecessarysystemcomponents.Theheliumleaktestsystemwillbeconfiguredassinglestationtestsystem,withmanuallyappliedlowpressureinletportandcollectionchambersealtooling,andwillrunanautomatedtestsequence.Eachpneumaticallyactuatedlowpressureinletportandcollectionchamberwillbeengagedindividually.Theheliumleaktestsystemwillbeconfiguredassinglestationtestsystem,withmanuallyappliedlowpressureinletportandcollectionchambersealtooling,andwillrunanautomatedtestsequence.Eachpneumaticallyactuatedlowpressureinletportandcollectionchamberwillbeengagedindividually.1.02TestParametersTheheliumleaktestsystemswilltesttheprimarysealinthetubenutfittingconnectionsusing100%heliumat6Bartoarejectleakrateof6.0x10-5atmcc/sec(mbar-liter/sec).1.03SystemIntegrationThetestequipmentwillbeintegratedintoapalletizedandpoweredrollerconveyorsystem.Allconveyorcomponents(assembled,debugged,andreadyforinstallation),includingmanualworkstationPLC(loadedwithproductionintentconveyorprogram)andfourcertifiedpedestalpalletswillbeprovidedbyHAOSENthroughtheassemblysystemsupplier.Theassemblysystemsupplierisresponsibleforalldrawingsanddocumentationforconveyorequipmentandpalletdesign.HAOSENwillsupplythenecessaryconveyorcomponents,pedestalpallets,controllersandcabling,fortheheliumleaktestsystem.TheintegrationbetweentheteststandPLCandtheassemblylinePLCwillbeperformedon-siteattheGMShanghaiplant.CTShasprovidedanoptionalquotationforon-sitesupportactivitiesinsection3.1ofthisproposal.1.04BuyerSpecificationTheequipmentofferedinthisproposalwillbedesignedandmanufacturedinaccordancewithsoundengineeringpractices.Theinstrumentation,structuralstand,pneumaticsystem,andelectricalcontrolsystemsareengineeredtoCTSspecification.UnlessotherwisespecifiedallcustomtoolingwillbedesignedandbuiltutilizingStandardEnglishdrawingdimensions,purchasedcomponents,andNPTpneumaticconnections.Thefollowingspecificationswereinthetimeofthisquote.Changesorrevisionscouldresultintheneedforarequote.StatementofRequirements(SOR)forHeliumLeakTestSystemforLargeGasEngine(LGE)&SmallBlock(GENV)(LGE)ProjectNumber:F515RFQ/OZNumber:RFQ#1600667498(GenV)ProjectNumber:F734RFQ/OZNumber:RFQ#1600667500VERSION1.1:PublishedDATE:23-July-2010LeakTestStationRequirementsCylinderHeadandEngineAssemblyandMachiningDocument:SP-M-LeakTestReqt-EngineVersion:G2.0NoLGEspecificationshavebeenprovidedMachineswillbedesignedandbuiltto‘soft’Metricstandards(allmetricfittings,pneumatictubingdimensions,etc.,withimperialsteelframe,toolingplatesetc)1.05CustomerPartsandPartPrintsThefollowingpartsand/orpartprintswereavailableatthetimeofthisquote.Futurechangesorrevisionscouldresultintheneedforarequote.Preliminaryscreenshotsofthepartstobetestedincludedwithsupportingspecifications.NoLGEdrawingsprovided1.06ChangesfromPreviousProposalsChangesfromQ42076AtoQ42076BSection2.03—AddedinformationforcollectionchambertoolinglinelengthSection2.04-03—AddedinformationforcollectionchambertoolingbalancersSection2.04-09—Addedinformationforpowerrequirements,tracergasconnectionfittingsizeandflowrequirements.Section2.04-07—AddeddetailsforelectricalinterfacesandcommunicationProtocol.Section3.03—UpdateddeliverytimestoincludeshippingandinstallationEstimates2.0Proposal2.01DescriptionofOperationsAnengineonapedestalpalletmountarrivesataheliumleaktestsystemdedicatedtoLGEenginevariantsbyconveyorandisstopped.theoperatorengagesthecollectiontothelowpressurefuelinletpipeandpressesstart,Therestofthetestsequenceisautomatic.Ifthereisnosystemfaultandallconnectionspasstheleaktestthenattheendofthetestagreenlightisilluminatedandthe