机械设备操作规程汇编

目录总则························································································································-1-钢筋弯曲机安全操作规程································································································-4-钢筋切断机安全操作规程································································································-4-钢筋对焊机安全操作规程································································································-5-切割机操作规程··············································································································-6-电焊机安全操作规程·······································································································-6-混凝土搅拌站安全技术操作规程·····················································································-7-空气压缩机安全操作规程································································································-9-混凝土搅拌输送车安全操作规程····················································································-11-混凝土输送泵安全技术操作规程····················································································-12-布料机安全操作规程······································································································-14-高频振动器安全操作规程·······························································································-15-插入式振动器安全操作规程···························································································-15-提浆整平机安全操作规程·······························································································-16-千斤顶安全操作规程······································································································-17-电动油泵安全操作规程··································································································-17-蒸汽锅炉操作规程·········································································································-17-发电机组操作规程·········································································································-18-电力电容器安全操作规程·······························································································-18-压浆台车安全操作规程··································································································-19-门式起重机安全技术操作规程························································································-19-提梁机安全操作规程······································································································-21-汽车起重机安全技术操作规程························································································-22-洗石机安全操作规程······································································································-24-筛砂机操作规程·············································································································-25-卷扬机安全操作规程······································································································-25-装载机安全技术操作规程·······························································································-26-叉车安全技术操作规程··································································································-26-电子汽车衡安全操作规程·······························································································-28-总则1．操作人员应身体健康，无妨碍作业的疾病和生理缺陷，并应经过专业培训、考核。特种机械设备及机动车辆的驾驶员，必须取得有关主管部门颁发的上岗证后，方可持证上岗。学员应在专人指导下进行工作。2．操作人员在作业过程中，应集中精力正确操作，注意机械工况，不得擅自离开工作岗位或将机械设备交给其他无证人员操作。严禁无关人员进入作业区域操作室内。3．操作人员应遵守机械有关保养规定，认真及时做好各级保养工作，经常保持机械的完好状态。4．实行多班作业，操作人员应执行交接班制度，认真填写交接班记录；接班人员经检查确认无误后，方可进行工作。5．在工作中，操作人员和配合作业人员必须按规定穿戴劳动保护用品，长发应束紧不得外露，高处作业时必须系安全带。6．现场施工负责人应为机械作业提供道路、水电、机棚或停机场地等必备的条件，并消除对机械作业有妨碍或不安全的因素。夜间作业应设置充足的照明。7．机械进入作业地点后，施工技术人员应向操作人员进行施工任务和安全技术措施交底。操作人员应熟悉作业环境和施工条件，听从指挥，遵守现场安全规则。8．机械必须按照出厂使用说明书规定的技术性能、承载能力和使用条件，正确操作，合理使用，严禁超载作业或任意扩大使用范围。9．机械上的各种安全防护装置及监测、指示、仪表、报警等自动报警、信号装置应完好齐全，有缺损时应及时修复。安全防护装置不完整或已失效的机械不得使用。10．机械不得带病运转。运转中发现不正常时，应先停机检查，排除故障后方可使用。11．凡违反本规程的作业命令，操作人员应先说明理由后可拒绝执行。由于指挥人强制违章作业而造成事故者，应追究指挥人的责任，直至追究刑事责任。12．新机、经过大修或技术改造的机械设备，必须按出厂使用说明书的要求和有关检验规程进行测试和试运转。（1）新机和大修后机械设备在初期使用时，应遵守走合期规定。（2）机械设备的走合期，除原制造厂有规定者外，内燃机械宜为100h，电动机械宜为50h，汽车宜为1000㎞。（3）走合期内，操作应平稳，严禁骤然增加转速，并应减载使用。（4）在走合期内，应观察机械各部机构的运转情况，并应检查各轴承、齿轮箱、传动机构、液压装置以及各连接部分的温度，发现运转不正常、过热、异响等现象，应及时检查原因并排除。（5）执行走合期的机械，应在机械明显处悬挂“走合期”的标志，应使有关人员按走合期使用规定操作，待走合期满后再取下。（6）走合期满后，应更换内燃机曲轴箱机油，并清洗润滑系统，更换机油滤清器芯，同时应检查各齿轮箱润滑油清洁情况，不洁时亦应更换。（7）走合期满，应由机械管理人员和驾驶员、修理工配合进行一次检查以及调整、坚固工作。内燃机装有限速装置者，应在走合期满后拆除。（8）机械管理人员应对走合期负责。在走合期前，应把走合期各项要求和注意事项向操作人员交底；走合期中，应随时检查机械使用运转情况，详细填写机械走合期记录；走合期满后，应由机械技术负责人审查签章，将走合期记录归入技术档案。13．机械设备在寒冷季节使用。（1）在进入寒冷季节前，机械使用单位应制定寒冷季节施工安全技术措施，并对机械操作人员进行寒冷季节使用机械设备的安全教育，同时应做好防寒物资的供应工作。（2）在进入寒冷季节前，对在用机械设备应结合保养进行一次换季保养，换用适合寒冷季节气温的燃油、润滑油、液压油、防冻液、蓄电池液等。对停用、在库、待运、待修和在修的机械设备，应由设备管理部门组织检查，放尽各部存水，并挂上“放水”标志。14．机械设备集中停放的场所，应有专人看管，并应设置消防器材及工具；大型内燃机械应配备灭火器；机房、操作室及机械四周不得堆放易燃、易爆物品。15．变配电所、乙炔站、氧气站、空气压缩机房、发电机房、锅炉房等易于发生危险的场所，应在危险区域界限处，设置围栅和警告标志，非工作人员未经批准不得入内。挖掘机、起重机、打桩机等重要作业区域，应设立警告标志及采取现场安全措施。16．在机械设备产生对人体有害的气体、液体、尘埃、渣滓、放射性射线、振动、噪声等场所，必须配置相应的安全保护设备和三废处理装置；在隧道、沉井基础施工中，应采取措施，使有害物限制在规定的限度内。17．使用机械与安全生产发生矛盾时，必须首先服从安全要求。18．停用一个月以上