DIHART铰刀介绍

KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesDihartProducttechnologyDihart产品技术DihartSpecialistKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRange范围Allusualmaterial所有材料加工Allkindsofboremachining所有孔加工Expandableandsolid可调和不可调ModularandMonobloc模块式和整体式WithsolderedblankandVHM焊切削刃和整体硬质合金Startingfrom1.4mmand5xDasstandardincatolog标准产品从1.4mm开始，最长达5xDKOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAdvantages优势Highestcuttingefficiency更快的切削效率Reductionoftheoperatingtime减少操作时间Increasedtoollife增加刀具寿命Highestprecisiontoolproducing更高的刀具制造精度Highestboringquality最好的孔加工质量Accuracytosize精准的尺寸HighestSurfacequality极高表面质量Bestformandpositionaltolerance很好的形位公差Simplesthandling操作简单Withoutadjusting(1sthole=goodhole)无需调整(第一个孔即为合格孔)KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesAplicationcomparison应用对比Singleblade单刃Multi-blade多刃f=feed进给;FR=Radialforce径向力fHighercuttingefficiency更快的切削效率Improvesprocessability改进工艺能力Withoutadjusting无需调整fKOMETDIHARTAGTechnologyUnstableprocess不稳定的工艺Smallfeedrate小进给KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesSurfaceachieve可获得的表面质量KOMETDIHARTAGTechnology粗加工=简单粗加工一般加工=正常车间加工精加工=精密加工钻孔粗镗精镗铰削磨削珩磨挤压成形KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesHighspeedreaming高速铰削KOMETDIHARTAGTechnology•Stablemachineandtool稳定的机床和刀具•Volatilecuttingdata可变的加工参数•Internalcoolantsupply有内冷供应•Smalltoolrunouterror小的刀具跳动•Exactmachinecontrolsystem精准的机床控制系统KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesExpandable可调性Solid不可调Expandable可调式Monoblock整体Module模块Structure结构Productvariety产品类型Coolant冷却Lateral径向冷却Internal中心内冷Cuttingedge切削刃Soldered焊接VHM硬质合金Mostdifferent更多不同Material刀具材料Coating涂层DIHARTTOOLSStandard标准Special非标KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesCoating涂层Cuttingmaterial刀具材料Cuttingmaterialandcoating切削材料和涂层ThesecuttingmaterialsandcoatingscanforalltypesofReamerstobeused.ThePCDcuttingmaterialisexceptional.这些涂层和材料都可用于制造任何一款铰刀，但是PCD铰刀必须非标定制。!KOMETDIHARTAGTechnologyCoating涂层HM(K05-K10)硬质合金HMTiNTiAlNTiNDBG-NNNDST(Cermet)金属陶瓷DSTTiAlNDBG-NNNPolycrystallinediamond聚晶金刚石PCDKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRundsharpen-chamfers圆弧倒棱Cuttingface前刀面Minorclearancesurface副后刀面Primaryclearancesurface第一后刀面Secondarilyclearancesurface第二后刀面Minorcuttingedge副切削刃Maincuttingedge主切削刃切削刃几何形状(ASG)由下列尺寸决定:Bevelangle主偏角Widthofcircularland圆周刃带的宽度Backtaper倒锥Chipangle前角Clearanceangle第一和第二后角ASGCuttingGeometry切削刃几何形状KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesASGCuttingGeometry切削刃几何形状KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesASGCuttingGeometry切削刃几何形状KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesMulti-bladesolderedtool多刃焊接刀具Unequalangularposition不等齿距分布Taper倒锥Secondarilyclearancesurface第二后刀面Primaryclearancesurface第一后刀面Rundsharpen-chamfers圆弧倒棱Maincuttingedge主切削刃Minorcuttingedge副切削刃Cuttingface前刀面SummaryToolsystem刀具概述KOMETDIHARTAGTechnologyKOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesUnequaldivision不等齿距分布Dihartreameraccordingtothediameter,had2,4,6,8,10and12tooth,butonlytwocuttingedgeare180°inoppositeline.Pleasefindthemarkonreamerbodywhenyouaremeasuring.Dihart铰刀根据直径大小有2,4,6,8,10和12齿，有且仅有一对齿夹角是180°。测量直径时一定要注意观察刀具上的标记。Markofmeasuring测量标记:Cam凸起Number数字Punch-mark冲压标记Cam凸起KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesQualityinspection质量检测Protectioncenterpolished中心锥孔保护Protectioncenterpolished中心锥孔保护AllDihartreamersaremeasuringbetweenthepoints.所有的Dihart铰刀都是顶刀具的两端中心孔进行测量的KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesRundsharpen-chamfers圆弧倒角030015075225210.51.5Reamerdiameter铰刀直径[mm]Chamferwidth倒角宽度f[mm]KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesBackTaper倒锥XXThoseRundsharpen-chamfersisprovidedwithaminimumtaperandhasthetaskthereamertoleadtostabilizeandsmooththesurface.铰刀倒棱有小量倒锥，可使铰刀工作更加稳定和获得更好的工件表面质量。KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyMax.Tolerance上公差Min.Tolerance下公差⅔SolidreamerVHM-ReamerRapidsetheadTMMonomax®REAMAX®ExpandablereamerMonomax®REAMAX®TSCuttingringTMLefthandfluteHM–ReamerASG04REAMAX®RapidsetheadTMMonomax®½Manufacturingtoleranceofreamer铰刀制造公差KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyMeasure测量Unequaldivision不等齿距分布onlytwocuttingedgeare180°inoppositeline有且仅有两个齿是180度夹角Toolhadbacktaper,somustbemeasuringinfrontofedge.刀具有倒锥，故需在刀刃前端测量PCDtoolsmeasuringisexclusivelycontactlessPCD刀具采用非接触式测量KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesThustheDihartreamerswitheconomicalworking,weofferregrindanrepairserviceifnecessaryagain.为了增加Dihart铰刀的经济性，我们提供铰刀的修磨和修理服务。KOMETDIHARTAGTechnologyRepairserve修理服务KOMETGROUPGmbH–KOMETDIHARTAGSpecializedlecture-standarddevicesKOMETDIHARTAGTechnologyProductProgram产品类型REAMAX®TSREAMAX®Monomax®–Adjustable,MonoblockMonomax®–Solid,MonoblockCuttin