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MONTFORTWERBUNGFLY.D4425/0508UKTechnicalupdaterightsreserved.Themachinesdepictedheremayincludesomeoptions,equipmentandCNCalternatives.DMGTooling–innovativetechnologiesecisioningacrosetality,FLY_D4425_0508_Tooling_uk:Tooling_UK12.11.20089:45UhrSeite7esComplete5-axismachiningofaPCDshaft-millerfromTIROTOOL®withafiberlaserontheLASERTEC20FineCutting(Twotimesmoreefficientthangrinding).FLY_D4425_0508_Tooling_uk:Tooling_UK12.11.20089:45UhrSeite86LASERTEC40,LASERTEC20/80FineCutting–PrecisionmachiningofPCD/CVD/CBNtools.Innovativelasermachiningofdiamondtoolsreplacesgrindingandwire-cutEDM._NEW:LASERTEC40withfinelaserforcomplexchipguidinggeometriesinPCD/CBN_NEW:LASERTEC20FineCuttingforthefinishingofclearanceanglesandcuttingedgesinfiveaxeswithoperator-friendlytoolingsoftware_LASERTEC80FineCuttingforupto10xincreasedproductivityforthecuttingofPCD/CBNcuttinginsertsvialaserincomparisontowireEDMCTXbeta1250TC/CTXgamma2000TC–Thenewbest-sellersinanewdesignwitha25%performanceincrease.Completemachiningwithaturning/millingspindleandatoolmagazine._Turning/millingspindlewithanNC-controlledB-axiswithatorquemotorandaY-strokeupto400mm_Innovativespindlemotorsforhighperformanceandexcellentthermalstability,duetotheseparationofmotorandspindleaswellasactivecoolingofessentialcomponentsHSC/ULTRASONIC20linear–5-axisheavy-dutymachiningofcarbide,onasmallfootprintofonly3.5m2._Highlydynamicduetolineardriveswith2ginX/Y/Z_Flexibledueto5-axiscompletemachiningofallmaterials_Compactwithafootprintofonly3.5m2_AutomatedduetointegratedlinearmagazineLM100*_InnovativeduetothecombinationofULTRASONICandHSCULTRASONICmachineforhighlydynamic5-axisheavy-dutymachiningofembossingtoolswithchipguidinggeometries,coolingboresandplateattachmentsmadefromcarbide-precisiontools.TechnicalDataCTXbeta1250TCCTXgamma2000TCMax.machiningdiametermm390630Max.machininglengthmm1,2502,000Toolmagazine,numberoftools2436(120)*Drivepower(40/100%DC)kW34/2545/35Torque(40/100%DC)Nm380/280770/600Turning/millingspindlemax.speedrpm12,00012,000(18,000)*DMGERGOline®Controlwitha19screenand3D-software;Control:Siemens840DsolutionlinewithShopTurn,HeidenhainPlusiT*optionalTechnicalDataHSC20linearULTRASONIC20linearTravelsX/Y/Zmm200/200/280200/200/280Max.spindlespeedrpm42,00010,000/42,000(HSC)ToolfittingHSK-32EHSK-32E/HSK-32SRapidtraverseX/Y/Zm/min4040Numberoftoolsinmagazineunits24(60)24(60)Optional:ControlHeidenhainiTNC530–DMGERGOline®Controlwitha19screenand3D-software;Control:Siemens840Dsolutionline*optional53128TechnicalDataLASERTEC40LASERTEC20FCLASERTEC80FCApplicationrangeChipguidinggeometriesClearanceanglesCuttinginsertsinPCD/CBNinPCD/CVDmadefromPCD/CBNNumberofaxes3/43/53/5TravelX/Y/Zmm400/300/500200/400/280800/500/700LasersourceNd:YAG/fiberlaserFiberlaserNd:YAG,CO2/fiberLaserpowerwatts12(diodepumped)/20(pulsed),from100/20pw,20(pulsed)100/200(cw)100cw,200cwLaserbeamdiameterμmmin.30min.20min.20DMGControlPanelwitha19screenandLaserSoft3DFLY_D4425_0508_Tooling_uk:Tooling_UK12.11.20089:44UhrSeite16st-e.ngCng20linear200/28000(HSC)HSK-32S4024(60)–5Workpieces–ULTRASONIC20linear:|3|Carbideembossingtool|4|0.5mmcoolantboresmadewithcarbidethreadmillcutter|5|PlateattachmentsincarbideWorkpieces–CTXbeta1250TC/CTXgamma2000TC:|1|Toolholder|2|CoromantCaptomulti-taskturningtoolWorkpieces–LASERTEC40,20/80FineCutting:|6|CuttinginsertinPCD-cuttinginsert(LASERTEC40)|7|ClearanceangleinPCD-cuttinginsertTIROTOOL®(LASERTEC20FineCutting)|8|PCD-cuttinginserts(LASERTEC80FineCutting)3128turningtoolsmillingtoolsdrillingtools74cuttinginsertsFLY_D4425_0508_Tooling_uk:Tooling_UK12.11.20089:44UhrSeite2DwFasDinPre_Hor_Spin12,0_PrecDCWitisidTechnX/YMainTorquRotatRapidMagaDMGContr*optioWorkpieces–DMU80PduoBLOCK®:|12|Internalboringtool|13|Ballfront-sidecuttingtool|14|SpecialdiskmillerWorkpieces–DMU50/70eVolinear:|15|End-facemill|16|Insertmill15161413Workpieces–DMU40monoBLOCK®:|9|Boring/millingtool|10|CoromantCaptomulti-taskturningtool|11|End-facemill1011912FLY_D4425_0508_Tooling_uk:Tooling_UK12.11.20089:45UhrSeite3DMU40monoBLOCK®–Machiningofsmalltoolswiththemostrigourousdemands.FastandhighlydynamicNCmillingmachinewithasmallfootprint.DMU80PduoBLOCK®–individualised5-axissolutions.Precision5-axismachinewithindividualisedoptionsforthetoolindustry._Compactdesign:4m2–machinefootprint_5-axissimultaneousmillinginthestandardversion_Easyentryinto5-axismachiningduetostate-of-the-artcontrols_Horizontalchainmagazine,withanoptional180pockets_Spindleoptionsforeverymachiningtask:12,000rpm,18,000rpm,24,000rpm_Precisemachiningforheavyworkpiecesupto1,200kg(DMU80P)DMU50/70eVolinear–Completemachiningwithlineartechnology.WithitshighlydynamicNCswivelrotarytable,theDMU50/70eVolinearisideallysuitedalsoforsimultaneousmachining._ThehighlydynamicNCswivelrotarytable*withhighrapidtraversespeeds_ExtensiveswivelrangeoftheB-axis_5-sidedandupto5-axissimultaneousmachiningTechnicalDataDMU40monoBLOCK®X/Y/Z-axismm450/400/480Maindrive(40/100%DC)kW15/10Torque(40/100%DC)Nm130/87Rotationalspeed,max.rpm12,000*RapidtraverseX/Y/Z/feedm/min30/30/30Magazinepocke