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武汉科技大学本科毕业设计I摘要在本文中,我们设计了一套冲孔,落料,拉深复合模。文章简要介绍了当前冲压模具的发展形势,其未来发展趋势。文章首先对加工零件进行工艺分析,经过分析和对比,采用冲孔,落料,拉深工序,经过冲裁力、顶件力、卸料力等计算,确定压力机的型号。再分析对冲压件加工的模具适用类型,选择所需设计的模具。得出需要设计的模具类型后,将模具的各工作零部件设计过程表达出来。在设计说明书的第一部分,主要叙述了冲压模具的发展状况,说明了冲压模具的重要性与本次设计的意义,接着是对冲压件的工艺进行分析,确定了工艺方案。第二部分,设计零件排样图,完成了材料利用率的计算。再进行冲裁工艺力的计算和冲裁模工作部分的设计计算,为选择冲压设备提供依据。最后是主要零部件的设计和标准件的选择。设计模具零件图和装配图,以及模具的成型。关键字:复合模具;冲压模具;冲压设备;冲孔;落料;武汉科技大学本科毕业设计IIABSTRACTThisdesigncarriesonblanking,piercinganddrawingcompounddiesdesign.Throughaccessingtoinformations,andanalyzingthetechnologicpropertiesofprocessingparts,Wedecidetocarryonblanking,piercinganddrawingprocesses.Aftercalculatingthequantitativevalueoftheblankingforce,thekickingforceandthestrippingforce,Weselectetheappropriatepressequipment.Analyzingofthestampingdiesforprocessingtheapplication,toselectthedesiredtypeofmolddesign,thenWeexpressthedesignprocessoftheworkingparts.Inthefirstpartofthedesignspecification,Thearticlebrieflyoutlinesthepressdieatpresentdevelopmentcondition,Illustratestheimportanceofstampingdieandthesignificanceofthisdesign,then,thearticleanalysisestheprocessofstamping,afterthat,weidentifythetechnologyprogram.Inthesecondpart,Wedesignparts’layoutdiagrams,calculatetheutilizationofmaterialandthemagnitudeofedgeblankingprocess,toprovideabasisforselectingpressequipment.Inthelastpart,Webriefiydesignthemajorcomponentsandselectstandardparts,andalsodesignthegraphsofmoldpartsandthegraphsofdieassembling,andtheformingofthemold.KEYWORDS:Compounddies;Pressmold;Pressequipment;Piercing;Blanking武汉科技大学本科毕业设计I设计任务书设计题目:罩落料、冲孔、拉深复合模设计设计要求:1.按要求确定冲压工艺方案;2.排样设计与计算;3.总体方案分析与设计;4.冲压工艺计算及模具关键结构设计,计算;5.模具总体及零部件设计与绘图;6.编写设计说明书设计进度要求:第四周:导师见面,借参考资料,查阅文献;第五-六周:外文翻译,毕业实习报告;第七周:检查外文翻译,毕业实习报告,开始准备毕业设计;第八周:完成总体工艺方案的分析和确定;第九周:完成工艺计算和模具关键结构方案设计;第十周:完成模具总体结构设计,选择合适的成型设备;第十一-十二周:完成模具零件的详细设计;第十三-十四周:编制模具零件制造工艺方案,撰写毕业设计说明书;第十五周:完成所有设计文档,资料的收尾工作,准备答辩;第十六周:答辩。指导教师(签名):武汉科技大学本科毕业设计I目录摘要..............................................................I设计任务书........................................................I1材料分析和模具结构的确定........................................11.1冲压件工艺性分析:..................................................................................................................11.2冲压工艺方案的确定:..............................................................................................................21.3模具结构形式的确定..................................................................................................................32主要设计计算....................................................52.1毛坯尺寸计算..............................................................................................................................52.2确定拉深次数..............................................................................................................................62.3材料利用率...................................................................................................................................62.4确定排样方式..............................................................................................................................72.5各工序的冲压力计算..................................................................................................................82.6压力中心的确定.........................................................................................................................102.7工作零件刃口尺寸计算............................................................................................................113主要零部件的设计...............................................133.1工作零件的结构设计................................................................................................................133.2支撑固定及卸料零件................................................................................................................174其他零部件的设计与选用.........................................204.1弹性元件....................................................................................................................................204.2卸料螺钉....................................................................................................................................204.3挡料销........................................................................................................................................204.4模架及其他零部件的选用........................................................................................................205模具的总体设计.................................................215.1模具类型的选择........................................................................................................................215.2定位方式的选择........................................................................................................................215.3卸料、出件方式的选择............................................................................................................215.4导向方式的选择........................................................................................................................216模具的总装图...................................................227模具零件加工工艺..........
本文标题:圆筒型件模具毕业设计说明书
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