KDONAr—15000-15000-540型空分装置操作规程

第二篇操作规程第一节KDONAr—15000/15000/540型空分装置操作规程编号：QW48e—5221．主题内容和适用范围本规程规定了KDONAr—15000/15000/540型空分装置操作规程。本规程适用于制氧厂2#一万四制氧机组空分岗位。2．引用标准本规程参考了四川空分设备（集团）有限责任公司的《KDONAr—15000/15000/540型空气分离设备使用说明书》等资料。3．设备明细表图号名称代号数量AC1101空气冷却塔127.0001WC1101水冷却塔128.0001WF1101-1(2、3、4)水过滤器102.001004WP1101-1(2)冷却水泵IS150-125-4002WP1102-1(2)冷冻水泵100D16×52MS1201、MS1202吸附器AK827.0002EH1201、EH1202、EH1203电加热器R158.0003SL1201总放空消音器AK919.000N11ET401A、ET401B增压透平膨胀机PT164.000002WE401A、WE401B增压机后冷却器AI151.0002SE101蒸气喷射器CF205.400001ArP701、ArP702循环液氩泵2ArP703、ArP704中压液氩泵2EH201电加热器R159.0001AF2001仪表空气过滤器M402.0001FONAr-15000/15000/540F218.000001型分馏塔E1-A～E1－F主换热器单元BJ144.0006C2上塔AK397.0001C1下塔AK398.0001K1冷凝蒸发器AK1103.0001主冷板式单元BJ238.0005E2氩换热器BJ145.0001E3氮换热器BJ146.0001E4－A、E4－B过冷器单元BJ330.0002E5热虹吸蒸发器BJ402.0001C701－1粗氩塔IAK395.0001C701－2粗氩塔IIAK396.0001K701粗氩冷凝器AK1102.0001粗氩冷凝器板式单元BJ240.0002C702纯氩塔AK1104.0001纯氩塔冷凝器板式单元BJ239.0001K704纯氩塔蒸发器AK1105.0001纯氩塔蒸发器板式单元BJ237.0001PV701液氩计量罐AK533.0001A1液氧吸附器AK828.0001筒壳F218.10001仪控系统CF218.100001循环液氩泵就地控制柜CF219.5000014.手动阀门明细表阀号阀门型号及名称用途V-1101Z41H-16CDN200PN16楔式闸阀LCV-1101旁通阀V-1102Z41H-16CDN200PN16楔式闸阀LCV-1101连通阀V-1103Z41H-16CDN200PN16楔式闸阀LCV-1101连通阀V-1104H41W-16RDN200PN16升降式止回阀空冷塔排水阀V-1105Z41H-16CDN65PN16楔式闸阀空冷塔排水阀V-1106J41H-16CDN50PN16截止阀空冷塔液位变送器下接管阀V-1107J41H-16CDN50PN16截止阀空冷塔液位变送器上接管阀V-1108J41H-16CDN25PN16截止阀空冷塔液位下接管阀V-1109J41H-16CDN25PN16截止阀空冷塔液位上接管阀V-1110D71X-16CDN80PN16对夹蝶阀空冷塔上部排水阀V-1111J41H-16CDN20PN16截止阀空冷塔阻力下接管阀V-1112J41H-16CDN20PN16截止阀空冷塔阻力上接管阀V-1113Z41H-16CDN200PN16楔式闸阀冷却水进水阀V-1114J41H-16CDN25PN16截止阀冷却水进水管吹除V-1115Q41F-16PDN200PN16球阀1#高压泵进水阀V-1116Q41F-16PDN200PN16球阀2#高压泵进水阀V-1117J41H-16CDN25PN16截止阀1#高压泵进水管吹除V-1118J41H-16CDN25PN16截止阀2#高压泵进水管吹除V-1119J41H-16CDN25PN16截止阀1#高压泵出水管吹除V-1120J41H-16CDN25PN16截止阀2#高压泵出水管吹除V-1121H41W-16RDN200PN16升降式止回阀1#高压泵出口止回阀V-1122H41W-16RDN200PN16升降式止回阀2#高压泵出口止回阀V-1123Q41F-16PDN200PN16球阀1#高压泵出口阀V-1124Q41F-16PDN200PN16球阀2#高压泵出口阀V-1125Q41F-16PDN100PN16球阀3#高压泵进水阀V-1126Q41F-16PDN100PN16球阀4#高压泵进水阀V-1127J41H-16CDN25PN16截止阀3#高压泵进水管吹除V-1128J41H-16CDN25PN16截止阀4#高压泵进水管吹除V-1129J41H-16CDN25PN16截止阀3#高压泵出水管吹除V-1130J41H-16CDN25PN16截止阀4#高压泵进水管吹除V-1131H41W-16RDN100PN16升降式止回阀3#高压泵出水止回阀V-1132H41W-16RDN100PN16升降式止回阀4#高压泵出水止回阀V-1133Q41F-16PDN100PN16球阀3#高压泵出口阀V-1134Q41F-16PDN100PN16球阀4#高压泵出口阀V-1135Z41H-16CDN100PN16楔式闸阀LCV-1103连通阀V-1136Z41H-16CDN100PN16楔式闸阀LCV-1103连通阀V-1137Z41H-16CDN100PN16楔式闸阀LCV-1103连通阀V-1138J41H-16CDN50PN16截止阀水冷塔液位变送器下接管阀V-1139J41H-16CDN50PN16截止阀水冷塔液位变送器上接管阀V-1140J41H-16CDN25PN16截止阀水冷塔液位下接管阀V-1141J41H-16CDN25PN16截止阀水冷塔液位上接管阀V-1142J41H-16CDN50PN16截止阀水冷塔排水阀V-1143J41H-25DN200PN25截止阀空气管启动旁通阀V-1144Y43H-16CDN200PN16活塞式减压阀空气管启动旁通减压阀V-1213J41H-16CDN50PN16截止阀纯化空气去分馏塔加温系统V-1214Z41型18＇＇150磅级铸钢楔式闸阀分子筛电加热器1#出口阀V-1215Z41型18＇＇150磅级铸钢楔式闸阀分子筛电加热器2#出口阀V-1216Z41型18＇＇150磅级铸钢楔式闸阀分子筛电加热器3#出口阀V-1217Z41H-16CDN350PN16楔式闸阀分子筛电加热器1#进口阀V-1218Z41H-16CDN350PN16楔式闸阀分子筛电加热器2#进口阀V-1219Z41H-16CDN350PN16楔式闸阀分子筛电加热器3#进口阀V-1220J41H-25DN200PN25截止阀纯化空气自循环启闭阀V-1221Y43H-16CDN200PN16活塞式减压阀纯化空气自循环减压阀V-1222J41H-16CDN50PN16截止阀中压氮气去纯化空气自循环管阀V-1223J41H-16CDN100PN40自力式减压阀中压氮气去纯化空气自循环管减压阀V-1224S41H-16CDN25PN16自由浮球式疏水阀分子筛前管道凝结水疏水阀V-1225J41H-16CDN25PN16截止阀空气进分子筛总管凝结水排放阀V-1226J41H-16CDN25PN16截止阀空气进分子筛总管凝结水排放阀V-401AJ41H-16CDN50PN16截止阀1#增压机后冷却器进水阀V-401BJ41H-16CDN50PN16截止阀2#增压机后冷却器进水阀V-402AJ41H-16CDN50PN16截止阀1#增压机后冷却器回水阀V-402BJ41H-16CDN50PN16截止阀2#增压机后冷却器回水阀V-403A2R12截止阀1#膨胀机蜗壳吹除阀V-403B2R12截止阀2#膨胀机蜗壳吹除阀PCV-403A精密减压阀1#膨胀机密封气减压阀PCV-403B精密减压阀2#膨胀机密封气减压阀V-131D200DN200PN10手动低温蝶阀膨胀空气进口V-2161DL200DN200PN10低温角式截止阀膨胀空气旁通污氮管V-3A161DL200DN200PN10低温角式截止阀1#膨胀机空气进口阀V-4A161DL250DN250PN10低温角式截止阀1#膨胀机空气出口阀V-3B161DL200DN200PN10低温角式截止阀2#膨胀机空气进口阀V-4B161DL250DN250PN10低温角式截止阀2#膨胀机空气出口阀V-5161DL250DN250PN10低温角式截止阀1#膨胀机氮气出口阀V-6161DL150DN150PN16低温角式截止阀1#膨胀机氮气进口阀V-732D150DN150PN6低温蝶阀主冷液氮回下塔阀V-8202DL40DN40PN16低温角式截止阀液氧吸附器进口阀V-9202DL40DN40PN16低温角式截止阀液氧吸附器出口阀V-10202DL40DN40PN16低温角式截止阀液氧吸附器旁通阀V-101J41H-16CDN250PN16截止阀空气进冷箱旁通阀V-102D37H-16CDN350PN16对夹式蝶阀换热器E1-A.B进空气进口阀V-103D37H-16CDN350PN16对夹式蝶阀换热器E1-C.D空气进口阀V-104D37H-16CDN350PN16对夹式蝶阀换热器E1-E.F空气进口阀V-105J41H-16CDN65PN16截止阀中压氮气去用户管网V-106AJ41H-16CDN250PN16截止阀1#增压机空气进口阀V-106BJ41H-16CDN250PN16截止阀2#增压机空气进口阀V-107AH44H-25DN200PN16旋启式止回阀1#增压机空气出口止回阀V-107BH44H-25DN200PN16旋启式止回阀2#增压机空气出口止回阀V-108AJ41H-25DN200PN25截止阀1#增压机空气出口阀V-108BJ41H-25DN200PN25截止阀2#增压机空气出口阀V-109J41H-25DN200PN25截止阀液体工况1#增压机氮气进口阀V-110J41H-25DN150PN25截止阀液体工况2#增压机氮气出口阀V-112Z41H-16CDN400PN16截止阀氮气去消音器放空阀V-113D37H-16CDN350PN16对夹式蝶阀换热器E1-A氮气出口阀V-114D37H-16CDN350PN16对夹式蝶阀换热器E1-B氮气出口阀V-115D37H-16CDN350PN16对夹式蝶阀换热器E1-C氮气出口阀V-116D37H-16CDN350PN16对夹式蝶阀换热器E1-D氮气出口阀V-117D37H-16CDN350PN16对夹式蝶阀换热器E1-E氮气出口阀V-118D37H-16CDN350PN16对夹式蝶阀换热器E1-F氮气出口阀V-201J41H-16CDN50PN16截止阀冷箱密封气充气总阀V-202J41H-16CDN40PN16截止阀主冷箱密封气充气总阀V-203J41H-16CDN40PN16截止阀换热器冷箱密封气充气阀V-204J41H-16CDN25PN16截止阀膨胀机冷箱密封气充气阀V-205J41H-16CDN25PN16截止阀氩泵冷箱密封气充气阀V-206J41H-16CDN50PN16截止阀再生电加热器气体进口阀V-207318J50DN50PN40截止阀再生电加热器气体出口阀V-2088L50DN50PN6角式截止阀1#膨胀机加热阀V-2098L50DN50PN6角式截止阀2#膨胀机加热阀V-210318J25CDN25PN40截止阀液氧吸附器出口管吹除V-3018L150DN150PN6角式截止阀氧气总管吹除V-3028L65DN65PN6角式截止阀氮总管吹除V-3038L65DN65PN6角式截止阀污氮总管吹除V-3048L100DN100PN6角式截止阀空气总管吹除V-305318J50