GM1927-03-Supplier-Quality-Statement-of-Requiremen

SupplierQualityStatementofRequirementsApril13,2005Page1of9GM1927-31.SupplierQualityBaseRequirements:
(FromGeneralTermsandConditions)SelleragreestoparticipateinBuyer’ssupplierqualityanddevelopmentprogram(s)andtocomplywithallqualityrequirementsandproceduresspecifiedbyBuyer,asrevisedfromtimetotime,includingthoseapplicabletoSellerassetforthinQualitySystemRequirementsQS-9000orParticularrequirementsfortheapplicationsofISO9001:2000forautomotiveproductionandrelevantservicepartorganizationsISO/TS16949.Inaddition,BuyershallhavetherighttoenterSeller’sfacilityatreasonabletimestoinspectthefacility,goods,materials,documentsandanypropertyofBuyercoveredbythiscontract.Buyer’sinspectionofthegoods,whetherduringmanufacture,priortodeliveryorwithinareasonabletimeafterdelivery,shallnotconstituteacceptanceofanywork-in-processorfinishedgoods.AllsuppliersareexpectedtosupplypartstoGeneralMotors-AVTOVAZwithzerodefects.Partsshallmeetallengineeringspecificationsandfunctionwithnoabnormalitiesaccordingtointent.
Fundingistobeidentifiedintheinitialquoteandsubsequentquotestoreflecterroroccurrencedetection(pokayoke,errorproofingdevices,etc)anddefectoutflowpreventiontocustomers.Controlsimplementedatalaterdatearethefinancialresponsibilityofthesupplier.2.ISO/TS16949orQS-9000-QualitySystemRequirements
Allprovidersofa)productionmaterials,b)productionorserviceparts,orc)heattreating,plating,paintingorotherfinishingservicesdirectlytoGeneralMotors-AVTOVAZmustbecertifiedtoISO/TS16949andhaveacurrentcertificateavailabledemonstratingcompliancetoGMsupplements.AllsuppliersmustbecertifiedagainstISO/TS16949.
SuppliersnotcertifiedtoISO/TS16949orQS-9000,orthosesuppliersconstructingorpurchasingfacilitiestomanufacturethepartsbeingquoted,mustincludeanoutlineoftheircertificationattainmentplanwiththeirquoteforfurtherconsideration.Detailedplanshouldcontaintimingscheduleachievingcertificationandshouldbeapprovedbycertificationbody.3.GeneralMotors-AVTOVAZProceduresandReferenceDocuments
Suppliersaretoadheretotherequirementscontainedinthefollowingdocuments:AdvancedProductQualityPlanning&ControlPlanReferenceManual(AIAG)PotentialFailureModeandEffectsAnalysis(FMEA)ReferenceManual(AIAG)FundamentalStatisticalProcessControl(SPC)ReferenceManual(AIAG)MeasurementSystemsAnalysis(MSA)ReferenceManual(AIAG)ProductionPartApprovalProcess(PPAP)Manual(AIAG)KeyCharacteristicsDesignationSystem(KCDS)GM-1805QNGP-5SupplierQualityProcessesandMeasurementsProcedureGM-1746GP-8ContinuousImprovementProcedure.GM-1747GP-9Run@RateGM-1960GP-10EvaluationandAccreditationofSupplierTestFacilitiesGM-1796GP-11GeneralProcedureforPre-PrototypeandPrototypeMaterialGM-1820GP-12EarlyProductionContainmentGM-1920FixtureStandardsRequirementGM-1925GMGlobalSupplierQualityManualGM-19274.QualityPlanningRequirements:
APQP:SuppliersmustuseanadvancedproductqualityplanningprocessthatfollowstheGMAPQPProjectPlan(GM1927-1).SupplierQualityStatementofRequirementsApril13,2005Page2of9GM1927-3
OperatorTraining:Trainingplanmustaddressnewoperatorsandcurrentoperatorsperformingnewfunctions.Trainingstatusshouldbedisplayedintheareaofthemanufacturingprocess.
ErrorProofing:Suppliersshallimplementerror-proofingstrategiesforthecontrolofmaterials,processesandlabelingforallproductsprovidedtoGM-AVTOVAZ.Suppliershallimplementerrorproofingtechniquestoensurethatmistakesaredetectedandcorrectedbeforebecomingadefect(i.e.makeitimpossibletoproducedefectiveitemsevenifanerroroccurs).Implementationoferrorproofingistobemeasuredby“%ErrorProofed.”%ErrorProofedisthepercentoftotalstepsinthemanufacturingprocesswhichhavebeenadequatelyerrorproofed.ThesuppliermusterrorprooftoalevelwhereitisnotpossibletoshipdefectiveproductstoGM-AVTOVAZ.
Traceability:ATraceabilityschemeshallbedevelopedinaccordancewithregionalanddivisionalrequirements.Traceabilityschememayincludemanufacturingdatecodeandlotcontrol.ItemstobetracedshallbedeterminedinduringtheAPQPprocess.
VerificationofCustomerUsedFeatures:Customer-usedpartfeatures(examples:fit,form,function,matingsurfaces,etc.)shallbeincorporatedinthePFMEA,processcontrolplan,layeredaudits,anderror/mistakeproofing.AdditionalitemstobecheckedshallbedefinedduringtheAPQPprocess.Thesefeaturesshouldbeverifiedatafrequencyof100%.
InspectionFixturesandGagesRequirements:SuppliertoassumethegageconstructionorientatesthepartinvehiclepositionunlessSupplierQualityapprovesadeviation.AllcustomermonitoredAPQPpartsshallhavegagedesignsinlinewithGM-AVTOVAZgagedesignandapprovedbytheSupplierQualityEngineerortheappropriatecustomergageapprovalgrouppriortothestartoffixtureconstruction(foryourregionalrequirements,contactyoursupplierqualityengineer).GagedesignsshallincorporateapprovedGD&Tdatumschemesandgages/fixturesmustbecapabletodimensionallyevaluateparts.Suppliershallhavehandapplyfixturesforsub-datumKPC’sandopeningswhereassemblyplantorsequencer/subassemblerwillinstallsomethingthatimpactsafinalvehiclespecification(e.g.trimplates,extensionpanel,grilles,gloveboxdoor,etc.).Suppliershallhavetheabilitytocheckacompletedassembly.Sub-contractorsshallalsohavetheabilit