柯马先进白车身制造技术介绍

柯马先进白车身制造技术介绍-Open-Gate及GeoPallet1PropertyofComauChina-DuplicationProhibited柯马先进白车身制造技术介绍——Open-Gate总拼及GEOPallet技术2PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletOpenRoboGate®Theflexibleframingforhigheraccuracybodies适于高精度车身制造的柔性化总拼单元3PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletTheFramingstation总拼工位GatefixtureGatesupportYapproachingunitStabilizerunitGatelockingsystemCentralbaseGATE夹具Y向驱动单元GATE锁紧系统中底基座GATE支撑自动快换单元4PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletGatelockingsystem总拼工位锁紧系统YapproachingdirectionAnimationUpto50kN请看演示50KNY向推进方向5PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletGatefixtureapplicationGATE夹具引例LAYERBUILD,2ndFRAMINGAPPLICATION:TOTALGATEFIXTUREWEIGHT=KG235043CLAMPUNITS2CENTERINGUNITS2SWINGINGUNITS分层侧围,第二总拼引例GATE总重量=2350公斤43个夹头2个对中单元2个活动翻板6PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletStiffnessperformance刚性参数Forceapplicationpoints(Fx)Deflectioncontrolpoints(Px)Z=140Z=740Z=1400Z=0ForceinF1(N)Maxdeflection(P6)mmForceinF2(N)Maxdeflection(P3)mm2,0000.182,0000.123,0000.233,0000.154,0000.394,0000.185,0000.465,0000.211250应力试点(Fx)偏离测量点(Px)F1点施力(N)昀大偏离(P6)mmF2点施力(N)昀大偏离(P3)mm7PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletGatechangesystemGATE更换系统XtravelXtravelshuttleshuttleCentralCentralstationstationYparkingYparkingcarriagecarriageIdleparkingbayIdleparkingbayGateGate空的停放导轨中底基座Y向停放滑台X向推进梭8PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletOPENROBOGATETIMECHART–i.e.60scycle23s37sPASSIVETIME:•SKIDTRANSFER•GATEMODELCHANGE•GATEUNITSCLAMPINGandOPENINGWELDINGTIME焊接时间COMAUSTDCOMPONENTSPROCESS/PRODUCTWELDING焊接OPENROBOGATE时序表–例如：60秒循环描述时序总拼工位GATE打开Y向650mm底板顶升滑橇传送(6m)底板下降自动快换系统脱开GATE更换，X向传送自动快换系统插入GATE合拢Y向650mm锁紧GATE夹头关闭(3步)焊接GATE夹头打开(2步)开锁动作时间滑撬传送GATE更换夹头动作9PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletStandardComponents标准部件•1Base•1基座•1+1Yapproachingrails•1+1Y推进导轨•1+1gatesupports•1+1Gate支撑FOOTPRINTLengthXWidth=4,5X8mWL占地长X宽=4,5X8M1gate1gate--randomrandommodelgatemodelgatechangechangewithinwithinCycleCycleTimeTime10PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletStandardComponents标准部件•1Base•1基座•1+1Yapproachingrails•1+1Y推进导轨•2+2gatesupports•2+2Gate支撑•2+2shuttles•2+2推进梭•2+2fixedrails•2+2固定导轨FOOTPRINTLengthXWidth=16X8mLW占地长X宽=16X8M2gates2gates--randomrandommodelgatemodelgatechangechangewithinwithinCycleCycleTimeTime11PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPallet44gatesgates--randomrandommodelgatemodelgatechangechangewithinwithinCycleCycleTimeTimeFOOTPRINTLengthXWidth=28,9X17m4gates4gatescompactversioncompactversionFOOTPRINTLxW=23,4x17mCFMAC346应用的Opengate总拼形式（一期4D/5D共用gate）23.4m17m12PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletStandardComponents标准部件•1Base•1基座•1+1Yapproachingrails•1+1Y推进导轨•6+6gatesupport•2+2Gate支撑•2+2shuttles•2+2推进梭•2+2fixedrails•2+2固定导轨•2+2parkingcarriages•2+2停放滑台•6+6idletracks•6+6空的停放轨道•1+1gateloop•1+1gate循环轨道FOOTPRINTLengthXWidth=28,9X18mLW占地长X宽=28.9X18M6gates6gates--randomrandommodelgatemodelgatechangechangewithinwithinCycleCycleTimeTime13PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletOpenRobogateThecapabilitytoadaptrailslayoutmeansThecapabilitytoadaptrailslayoutmeanscompliancywithanyplantcolumngridcompliancywithanyplantcolumngrid可变导轨布局的能力说明能适应可变导轨布局的能力说明能适应任何厂房立柱布局任何厂房立柱布局14PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletCapableofmanagingdifferentbodyframing1ststage:Bodysidecomplete(lowergeometry)第1步：侧围总成（下定位焊）2ndstage:Headersorroofcomplete(uppergeometry)第2步：横梁/顶盖总成（上定位焊）1ststage:Bodysideinner+headers第1步：侧围内板+横梁2ndstage:Bodysideouter+roof第2步：侧围外板+顶盖Bodysidecomplete+headersorroofcomplete侧围总成+横梁/顶盖总成15PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletCapableofweldingupto14robots昀多到14台机器人焊接的能力6overheadrobots6台顶置机器人6floorrobots8台地面机器人CFMAC346应用的Opengate总拼机器人布置形式（一期6+2形式布置）16PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPallet柯马公司Open-Gate总拼国内业绩COMAUOpen-gateReferenceInChinaOEM'S公司PLANT工厂COUNTRY国家MODELCurrent/Max型号CAPACITY产能StartofProduction量产N.ofOpengateOpengate数量SAIC上汽自主品牌仪征CHINA1/113JPH20061上海CHINA2/440JPH20101SGM上海通用上海通用北厂CHINA2/440JPH199914/645JPH20072上海通用南厂6/845JPH20042上海通用沈阳工厂2/218JPH200512/640JPH20072上海通用烟台工厂4/660JPH20102芜湖工厂CHINA4/645JPH2007、20081芜湖工厂CHINA4/645JPH20091BRILLIANCE华晨汽车沈阳工厂CHINA2/240JPH20081GAMC广汽自主品牌广州工厂CHINA2/660JPH20091FCC一汽轿车长春工厂CHINA4/660JPH20101HUATAI华泰汽车鄂尔多斯工厂CHINA2/440JPH20101TOTALS18CHERY奇瑞汽车17PropertyofComauChina-DuplicationProhibited附件10-柯马先进白车身制造技术介绍-Open-Gate及GeoPalletGEOPallet传输系统的优点业内速度昀快，工位间传输时间5秒，自带随行夹具专为汽车生产系统设计，极大提高汽车生产线的生产效率GeoPallet焊装线结构更坚固耐用GeoPallet传输系统自带动力驱动，应用于焊装生产线时不需另配驱动系统世界上唯一的为非升降焊接生产线设计的传输系统(专利)应用柯马专利闭环VersaDrive系统…18PropertyofComauChina-DuplicationProhibited附件10-柯马先进