轮胎橡胶行业

-Confidential-张翮2006年9月-Confidential-轮胎橡胶工业是一个全球的工业您能说出世界前十名的轮胎厂家吗???-Confidential-1.Bridgestone/Japan2.GroupeMichelin/France3.Goodyear/U.S.4.Continental/Germany5.Sumitomo/Japan6.Pirelli/Italy7.Yokohama/Japan8.Cooper/U.S.9.Toyo/Japan10.Kumho/S.Korea11.Hankook/S.Korea-Confidential-轮胎行业的特点-Confidential-TireIndustryCharacteristics竞争非常激烈顾客购买轮胎很大程度上是由价格决定的轮胎制造过程成本决定着厂家的利润制造工艺和改良成为各个厂家的秘密-Confidential-GlobalAccounts-Confidential-GlobalAccountProgram每一个全球大客户都和罗克韦尔自动化签署保密协议这前三名全球大客户每年采购罗克韦尔自动化产品超过10亿人民币-Confidential-轮胎制造过程原料/密炼密炼RubberMill编织粘胶BeadCoatingBeadWinding挤出线压延线胎面/胎侧胶片小脚度裁断成型硫化轮胎检测完成中间产品成型硫化轮胎检测原料-Confidential-轮胎生产过程自动化产品的应用密炼批处理过程胶片挤出机大功率密炼机轮胎成型机“Green”Tire平衡、均匀测试成型过程硫化机清理硫化过程PLC,人机界面中型功率交直流驱动，伺服产品六角型钢丝圈挤出六角型钢丝圈成型挤出胎侧挤出卷绕按工艺裁断胎面挤出PLC,人机界面大功率交直流驱动，传动系统检测过程CurrentTargetFutureFocus纤维压延钢丝压延卷绕PlyManufacturing卷绕按工艺裁断同步传动系统和伺服控制同步传动系统和伺服系统高精度，多伺服控制系统，PLC，人机界面过程自动化软件小型PLC，伺服产品，人机界面-Confidential-原材料-Confidential-Cooling(Batch-offMachine)胶片冷却rawrubbercarbonblackSulfur硫chemicalagents原材料PolyMillRollMixing(精炼)LubeDip（润滑）密炼部分-Confidential-密炼•RA产品•AC&DC大功率电机•标准交流变频器(1336,PF系列)&直流(1397)控制器•传动系统(DriveSystem)•PLC(ControlLogixorSLC500)•人机操作界面(PV)•安全产品-Confidential-密炼机系统功率范围100到4000马力直流驱动高性能的交流驱动单一驱动和负载分配驱动智能密炼系统(配方管理+配料系统+密炼+压片)-Confidential-双电机2000马力密炼机控制系统配置CommunicationsandPower1LineDiagram1395A-BALLEN-BRADLEYI/OAdapter2000HPMMEY3PhaseMainIncomingPowerDualWindingTransformerPLC-5CardNameCardNameCardName1395A-BALLEN-BRADLEYI/OAdapter2000HPMMEDH+DH+RIORIOOutputToMixerDH+-Confidential-挤出(TreadorSide-wallextruder)裁断(胎面skiver)冷却线WarmUpMills胎面&胎侧挤出卷绕(胎侧)Extruder•单复合•双复合•三复合•多复合-Confidential-挤出生产线•应用产品•交流&直流电机•标准交流变频器(1336,PF系列)&直流控制器(1397)•伺服系统(Utral3000,Utral5000)•PLC(ControlLogix&SLC)•人机操作界面(PV,PVPlus)•安全产品-Confidential-挤出系统全集成控制系统驱动控制DriveControl温控TemperatureControl&挤出头变化逻辑控制HeadDieChangeLogic机器视觉宽度控制VisionBasedWidthControl配方管理RecipeManagement电机功率选择范围宽SplitVoltageSystems交流,直流控制或两种都有卷绕,裁断系统,Winders,Skivers,orBookingSystems-Confidential-挤出集成系统PRINTEDINU.S.A.COPYRIGHT?1995ALLEN-BRADLEYSHEETW/FREVDATESYSTEMSECTIONSUBENG:DRW:CHK:DATEBY(RE)ISSUE1TriplexExtruderLineSingle-LineDiagramPJEPJETypicalCommunicationsArchitecture11Oct,199511395A-BALLEN-BRADLEYI/OAdapterHPMME1395A-BALLEN-BRADLEYI/OAdapterHPMME1395A-BALLEN-BRADLEYI/OAdapterHPMMEDeclineConveyorInclineConveyorManualBookingConveyorTreadEndCementingConveyorFinalCheckWeigherSeparatingConveyorWaterBlowOffConveyorTreadSkiverTakeawayConveyorShrinkageConveyorWeighConveyorRIORIOMEA-BALLEN-BRADLEY1336FORCEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPMEA-BALLEN-BRADLEY1336FORCEHPME1336PLUSESCSELJOGA-BALLEN-BRADLEYHPM1336PLUSESCSELJOGA-BALLEN-BRADLEYHPM1336PLUSESCSELJOGA-BALLEN-BRADLEYHPM1336PLUSESCSELJOGA-BALLEN-BRADLEYHPMRIORIOMainConsoleA-BALLEN-BRADLEYA-BALLEN-BRADLEYPanelView900PanelView900123456789.0-F1F9F2F10F3F11F4F12F5F13F6F14F7F15F8F16PLC-5DH+RIORIORIORIODH+DH+DH+DH+DH+DH+DH+DH+DH+DH+RIORIOASBRIOPanelviewLocatedinremotestation-Confidential-压延线压延线(4rollcalender)(3rollcalender)Inner-linerandGum-strips多次开炼钢丝或化纤Steelcordspool-Confidential-压延线控制系统•应用产品•交流直流电机•标准交流变频器&直流控制器•伺服系统•传动系统•PLC•OperatorInterfaceProducts•SafetyProducts-Confidential-压延线控制系统钢丝束DualPurposeFabric/SteelCalender内衬层Inner-liner全集成系统DriveControlTemperatureControl卷绕&张力控制Let-offTensionControlAccumulatorLevelControl配方管理RecipeManagementSplitVoltageSystems&AC&DC-Confidential-典型的压延线传动系统LinerLetoffWinderBWinderA1395A-BALLEN-BRADLEYMulti-Comm15HPEM15HP240Volts1150RPMDB1395A-BALLEN-BRADLEYMulti-Comm25HPEM25HP240Volts1150RPMDB1395A-BALLEN-BRADLEYMulti-Comm25HPEM25HP240Volts1150RPMDBPLC-5DH+RIORIORIODH+DH+DH+DH+DH+DH+RIORIORIORIODriveToolsMCCRemoteI/OCalenderOp.StationRemoteI/OMeasurexAreaRemoteI/OWinderAreaRemoteI/ODriveSideRemoteI/OLetoffAreaRemoteI/OMainCalenderMotor#3#4ConveyorsToSheet2(ACDrives)LoadCellWinderPullRollLinerLetoffLoadCellWinderAccumulatorCoolingDrum#1#2Conveyors#4DriveWaterScrewdown#2DriveWaterScrewdown#1DriveWaterScrewdown1395A-BALLEN-BRADLEYMulti-Comm300HPEM300HP240Volts500RPMDB1395A-BALLEN-BRADLEYMulti-Comm15hpEM15HP240Volts1150RPMDB1395A-BALLEN-BRADLEYMulti-Comm5HPEM5HP240Volts1150RPMDBLetoffPullRollPretensionCoolingDrumDriveWinderDrivesBBEIAbsoluteEncoder2UnitsEDiscBrakeDiscBrakeA-BALLEN-BRADLEYWorkstationLocatedinMainConsole2AbsoluteEncoders1395A-BALLEN-BRADLEYI/OAdapterHPMEDBRIO-Confidential-斜裁裁断线应用产品•低压产品•交流&伺服电机•标准变频器(1336,PF)•PLC•伺服控制系统(K6K,Utral3000)•人机操作界面•安全产品-Confidential-钢丝圈Beadwire成束Coating(钢丝挤出)-Confidential-供料架Reservedsupply(Festoon)Forming(BeadformerandapplyBead-filler)Bead/Bead-filler钢丝圈-Confidential-钢丝圈•应用产品•低压产品•交流,直流电机•标准交流变频器&直流控制器•伺服产品(Utral3000)•PLC•OperatorInterfaceProducts•SafetyProducts-Confidential-成型过程TreadrubberSide-wallrubberInnerlinerBuildingdrumBeadsBead-fillerCasingpliesthenbeads/bead-fillerappliedtocasing.-Confidential-Side-wallrubberappliedoncasing.Steelbeltsan