MSA测量系统分析表格模板第五版(自动计算)

REPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTPartCertificationNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OKOutofUCLrA4B2'01PSW'!H6'01PSW'!A6'01PSW'!A21'01PSW'!A54'01PSW'!H54GAGESYSTEMNEEDSIMPROVEMENTPartnumberPartname凸轮轴链轮Plant:Characteristic:4.3Gagenumber0013474Coordby:QCDepartmentTolerance:0.1000mm Gagename:百分表Phone#Tolerance(Tol)0.1000mmGageECL/revision DateOPERATORPARTRESULTSTRIAL#12345678910AVGA14.3354.2984.2874.3364.3524.3124.2874.2834.2954.274A14.30624.3324.2974.2864.3344.3504.3104.2864.2844.2964.273A24.30534.3334.2984.2864.3314.3514.3134.2874.2834.2954.274A34.305Average4.33334.29774.28634.33374.35104.31174.28674.28334.29534.2737XA4.30527Range0.00300.00100.00100.00500.00200.00300.00100.00100.00100.0010RA0.00190B14.3334.2954.2854.3354.3534.31304.2874.2844.2944.275B14.3054024.3364.2904.2874.3374.3524.31204.2854.2854.2934.276B24.3053034.3324.2934.2874.3364.3524.31404.2864.2854.2954.275B34.30550Average4.33374.29274.28634.33604.35234.31304.28604.28474.29404.2753XB4.30540Range0.00400.00500.00200.00200.00100.00200.00200.00100.00200.0010RB0.00220C14.3334.2964.2864.3354.3514.31304.2864.2854.2954.275C14.3055024.3304.2944.2874.3364.3524.31404.2874.2844.2964.274C24.3054034.3324.2954.2874.3374.3534.31304.2854.2834.2954.275C34.30550Average4.33174.29504.28674.33604.35204.31334.28604.28404.29534.2747XC4.30547Range0.00300.00200.00100.00200.00200.00100.00200.00200.00100.0010RC0.00170PartAvg4.33294.29514.28644.33524.35184.31274.28624.28404.29494.2746xPART=4.30538PartRangeRPART=0.07722R=RA+RB+RC/Noofoperators=0.00190+0.00220+0.00170/3R=0.00193XDIFF=[Max(X)ABC]-[Min(X)ABC]=4.30547-4.30527XDIFF=0.00020UCLR=R*D4=0.00193*2.580UCLR=0.00499LCLR=R*D3=0.00193*0.000LCLR=0.00000OPERATORNAMENOTE:IthasbeenstatisticallyproventhattheToleranceMethodisbetterA李峰todeterminemeasurementequipmentreliability.EvenwithnegativeB王鹏Kurtosisdatasets,therecordedmeasurementswillbelessthan1%awayC叶军fromthetruevalueifGR&Risbelow30%.ContactQualityGroupifyouGOODUNTILGAGEECL/revisionCHANGEneedmoreinformation.FROMDATASHEET:R=0.00193XDIFF=0.00020RPART=0.07722MeasurementUnitAnalysisBasedontheTOLERANCEMethodRepeatibility-EquipmentVariation(EV)EV=R*K1%EV=100[EV/Tol]EV=0.00590TrialsK1%EV=5.9033.05Reproducibility-AppraiserVariation(AV)AV=[(XDIFF*K2)2-(EV2/nr)](nparts,rtrials)%AV=100[AV/Tol]AV=0.00000OperK2%AV=0.0032.70Repeatibility&Reproducibility(R&R)%R&R=100[R&R/Tol]R&R=(EV2+AV2)%R&R=5.90R&R=0.00590PartVariation(PV)PV=RPART*K3PartsK3%PV=100[PV/Tol]PV=0.12510101.62%PV=125.10TotalVariation(TV)1.62TV=(R&R2+PV2)#REF!GAGEISREJECTEDTV=0.12524RANGESOUTOFUCLrSL001UsingTOLERANCEmethodUsingParttoPartvariationREPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTPartCertificationNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OKOutofUCLrA4B2'01PSW'!H6'01PSW'!A6'01PSW'!A21'01PSW'!A54'01PSW'!H54GAGESYSTEMNEEDSIMPROVEMENTPartnumberPartname凸轮轴链轮Plant:Characteristic:4.3Gagenumber0013474Coordby:QCDepartmentTolerance:0.1000mm Gagename:百分表Phone#Tolerance(Tol)0.1000mmGageECL/revision DateSL001UsingTOLERANCEmethodUsingParttoPartvariationDETERMINETHERISKPRIORITYNUMBER(RPN)FROMTHEFMEAASSOCIATEDBREAKPOINT=RPN#x%GRR/100WITHTHEDIMENSIONBEINGGAGED.TYPETHERPN#UNDERTHERPN#FIELDPROVIDED(RIGHT)ANDFOLLOWINSTRUCTIONOFUSAGEINNEXTROW:1.18=20.0x0.05897CONCLUSIONIS...GAGESYSTEMNEEDSIMPROVEMENTNotes:Guidelinesforacceptanceofgagerepeatabilityandreproducibility(%R&R):UNDER10%ERROR:GagesystemOK10%to30%ERROR:Maybeacceptablebaseduponimportanceofapplication.Calculatebreakpoint=RPNx(%GageR&R/100)andcheckthatislessthan37.8and(%GageR&R)lessthan30%.Seenextpageforconclusionofusage.OVER30%ERROR:Gagesystemneedsimprovement.Identifytheproblemsandhavethemcorrected.4.22004.24004.26004.28004.30004.32004.34004.360012345678910AveragePartAverageRunChart李峰王鹏叶军0.004990.00000.00100.00200.00300.00400.00500.006012345678910RangePartRangeChartbyoperator李峰王鹏叶军UCLr