利乐公司培训材料-8：罐用配件-搅拌器

ProcessingSystemTankEquipment-Agitator罐用配件-搅拌器SecuritylevelNN/MMYY陶志红2010.04TheAlfaLavalAgitatorRange阿法拉伐搅拌器概况•Anintroductiontoagitationandtypicalduties介绍搅拌及其典型工况应用•Agitatorrangeandtypicalcomposition搅拌器类别及组成•FeaturesandBenefits特性及优势-Modulardesign模块化设计-Gentleproducttreatment温和处理-Lowenergyconsumption低能耗-Highcleanability极易清洗•Inquiryhandling,quotationsandstandardALSselection处理询价，报价及标准斜插式搅拌器选型AlfaLavalTankEquipment阿法拉伐罐用设备Propelleragitatorsforapplicationsinthesanitaryindustrywithin推进式搅拌器试用于卫生及工业领域包括:•Fluids,about25000cP流体，约25000cP•Fluids+solids流体＋固体Duties工况范围•Maintainhomogeneousmedia保持物料均匀•Mixing混合•Solutions(dissolve)溶解•SolidsDispersion分散固体•Suspension悬浮•HeatTransmission热传递•DairyFermentation牛奶发酵Oftenanapplicationisamixofthementionedduties通常搅拌器要同时满足几种工况MaintainaHomogeneousMedia保持物料均匀•AgitationIntensity:Low搅拌强度：低•TypicalApplication:Milkstoragetanks,creamtanks,mixedproductstanks,UHTproductsstoragetanksetc典型应用：牛奶储罐，奶油罐，混合成品罐，超高温成品储罐等等。Mixing混合•AgitationIntensity:HightoVeryHigh搅拌强度：高i很高•TypicalApplication:Fluid+fluidmixing,i.e.:Drinkingyoghurtandfruitmixtanksflavoredmilkmixtanks,syrupmixtanksetc.典型应用：流体＋流体混合例如：酸奶和果粒混合罐，风味奶混合罐，糖浆混合罐等等。HeatTransmission热传递•AgitationIntensity:MediumtoHigh搅拌强度：中等i高•TypicalApplication:Circulationofmediaintankswithdimplejacket(coolingorheating)典型应用：介质在带有蜂窝夹套的罐子里循环流动（加热或冷却）DairyAcidification牛奶酸化(breakcoagula+mixing)(破乳＋混合）•AgitationIntensity:HightoVeryHigh搅拌强度：高i很高•TypicalApplication:Yoghurttanks,cheeseculturetanks,cremefraicheetc.典型应用：酸奶罐，奶酪发酵罐，酸奶油罐等等•Anintroductiontoagitationandtypicalduties介绍搅拌及其典型工况应用•Agitatorrangeandtypicalcomposition搅拌器类别及组成•FeaturesandBenefits特性及优势-Modulardesign模块化设计-Gentleproducttreatment温和处理-Lowenergyconsumption低能耗-Highcleanability极易清洗•Inquiryhandling,quotationsandstandardALSselection处理询价，报价及标准斜插式搅拌器选型AgitatorRange•Topmountedagitators………………………….Type:ALT•TopmountedagitatorswithBottomSupport…Type:ALTB•Bottommountedagitators………………………Type:ALB•Sidemountedagitators………………………….Type:ALSType:ALTType:ALTBType:ALBType:ALSCompositionExamples组成示范Theagitatormayconsistofthefollowingelements搅拌器有以下元件组成•Driveunit传动单元•Bearingframe(shaftsupport)轴承装置•Lantern(spacer)镂空层•Shaftsealarrangement轴封装置•Shaft轴•Propellers桨叶•Weldingflange焊接法兰(notshown)•Anintroductiontoagitationandtypicalduties介绍搅拌及其典型工况应用•Agitatorrangeandtypicalcomposition搅拌器类别及组成•FeaturesandBenefits特性及优势-Modulardesign模块化设计-Gentleproducttreatment温和处理-Lowenergyconsumption低能耗-Highcleanability极易清洗•Inquiryhandling,quotationsandstandardALSselection处理询价，报价及标准斜插式搅拌器选型ModularDesign模块化设计•Allagitatorsarecomposedofthesamebasicmodulesinvarioussizes所有的搅拌器都是由尺寸不同的基本模块组成•AllelementsinthemodularconstructionaredesignedwiththeaimtomeetbothEuropeanandAmericanstandardsandregulations,suchasEHEDG,USDA,FDA,3Aetc.所有模块结构中元件的设计均符合欧盟、美国等标准和法规，例如EHEDG,USDA,FDA,3A等等•Highlevelofflexibilitytomeetcustomerrequirements高灵活性的组合，以适应客户的不同需要BearingFrame,DirectDrive轴承装置，直驱动BACK•TypicalApplications典型应用¾Tanksizeuptotypically1,500l.大于1500l的罐子•AgitatorTypes适用的搅拌形式¾ALT,ALS,ALB顶部安装，斜插式，底部安装•Features优势¾Maintenancefree维护简单¾Longlifetime寿命长¾Stainlesssteelbearingframeforwashdown不锈钢轴承结构容易清洗¾Detachableshaftwithinternalcoupling带内部联轴器的可拆式轴¾Flexiblecouplingbetweendriveandagitatorshaft在电机和轴之间有弹性联轴器BACKBearingFrame,GearedDrive,轴承装置，齿轮驱动CoaxialGearBox同轴齿轮箱BACK•TypicalApplication典型应用¾Alltanksizes所以尺寸的罐子¾Longtermrunning使用寿命长•AgitatorTypes适用搅拌形式¾ALT,ALS,ALB•Features优势¾Maintenancefree(thoughoilchangeonlargergearboxes)免维护¾Longlifetime使用寿命长¾Highefficiencygearbox高效齿轮箱¾Stainlesssteelbearingframeforwashdown不锈钢轴承装置容易清洗¾Detachableshaftwithinternalcoupling带内部联轴器的可拆式轴¾Flexiblecouplingbetweendriveandagitatorshaft在电机和轴之间有弹性联轴器BACKBearingFrame,AngleGearDrive轴承装置，斜齿轮驱动BACK•TypicalApplications典型应用¾Alltanksizes所有尺寸罐体¾Longtermrunning使用寿命长¾Lowheadroom占用顶部空间小•AgitatorTypes使用搅拌形式¾ALT,ALS,ALB•Features优势¾Maintenancefree(thoughoilchangeonlargergearboxes)免维护¾Longlifetime使用寿命长¾Highefficiencygearbox高效齿轮箱¾Lowbuildinheight顶部占位小¾Stainlesssteelbearingframeforwashdown不锈钢轴承结构容易清洗¾Detachableshaftwithinternalcoupling带内部联轴器的可拆式轴¾Flexiblecouplingbetweendriveandagitatorshaft在电机和轴之间有弹性联轴器BACKDirectDrive直驱动BACK•TypicalApplications典型应用¾Alltankssizes(ALTonlyfortypicallysmallertanks)所有尺寸的罐体（ALT只能用于小罐）¾Shorttermrunning–afewhoursperday.运行时间短每天只能运转几个小时•AgitatorTypes适用的搅拌类型¾ALT,ALS•Features优势¾Maintenancefree免维护¾Simpledesign设计简单¾Lowcost成本低BACKRightAngleGearBoxDrive直角齿轮箱BACK•TypicalApplications典型应用¾Alltanksizes所有尺寸的罐子¾Forlowheadroomapplications适用于顶部空间小的场合•AgitatorTypes适用于搅拌类型¾ALTB,ALT•Features优势¾Verylowbuildinheight顶部空间小¾Maintenancefree免维护(oilchangeonlargergearboxes)¾Highefficiencygearbox高效齿轮箱(onlyhelicalbevelgearbox只有螺旋斜齿轮箱)¾Lowcost(onlywormgearbox成本低仅限于蜗轮蜗杆齿轮箱)BACKParallelGearBoxDrive平行齿轮箱驱动BACK•TypicalApplications典型应用¾Alltanksizes所有尺寸罐子¾Allapplications所有应用•AgitatorTypes适用搅拌类型¾ALTB,ALT•Features优势¾Maintenancefree(thoughoilchangeonlargergearboxes)免维护¾Highefficiencygearbox高效减速箱BACKRadialSealingLantern(Spacer)-optional镂空层－可选项Oiltrap(onlygearedversions)集油器（仅限待齿轮箱形式的搅拌）ShaftSeal轴封Sealflangewitho-ring,sealagainsttankflange