年产万吨碳酸饮料工厂设计

Ⅲ年产万吨碳酸饮料工厂设计姓名：邵云逸班级：食安0923学号：A10090320Ⅱ摘要本设计介绍了碳酸饮料的市场情况，未来市场走向。进行了工厂选址、产品方案设计、生产工艺及论证，并以可乐型碳酸饮料为例进行了物料衡算、水电用量的估算、设备选型、劳动力估算、辅助部门设计。其中以生产工艺论证和车间布置为重点，对车间门、采光、楼盖、地坪、内墙面、柱子进行了设计。并据此绘出了工艺流程图、生产车间平面布置图、全厂布局图共3张。生产工艺采用先进技术和设备，使生产效率得到了提高，同时减少了劳动力。车间和全厂的布局都符合GMP卫生管理体系和HACCP质量管理体系。关键词：碳酸饮料；工艺论证；车间设计目录摘要·································ⅠABSTRACT································Ⅱ第1章绪论······························61.1碳酸饮料的现状··························61.2碳酸饮料的定义和分类·······················21.3碳酸饮料的负面影响························21.4设计目的·····························81.5设计依据·····························31.5.1根据计划任务书规定的产品品种、质量、规模进行设计······31.5.2主要设备的能力应与工厂规模相适应··············31.5.3合理的选择工艺流程和设备及设计指标·············31.5.4全面解决工厂生产、场外运输和各处物料储备的关系·······91.5.5注意考虑工厂建成后生产挖潜的可能和留有工厂发展余地·····41.5.6合理考虑机械化、自动化装备水平···············41.5.7注意环境保护、减少污染··················101.5.8方便施工、安装、方便生产、维修··············10第2章厂址选择和总平面设计······················112.1厂址选择····························112.1.1厂址选择应从以下几方面考虑·················62.1.2厂址选择报告的内容·····················72.1.3结合而论，厂址选择的原则可归纳为如下几项··········72.2厂址选择说明························13Ⅲ2.3总平面设计··························82.3.1总平面设计的基本原则····················82.4总平面设计说明·························10第3章碳酸饮料工厂工艺设计······················173.1产品方案的要求·························173.2班产量的确定··························173.3碳酸饮料生产工艺流程······················183.3.1工艺流程说明·······················193.3.2碳酸饮料的质量指标····················2193.4生产物料衡算··························273.5设备选型····························293.5.1水处理设备························293.5.2暂存罐··························303.5.3不锈钢饮料泵·······················313.5.4化糖罐··························313.5.5硅藻土过滤器·······················32Ⅳ3.5.6糖浆调配罐························323.5.7真空脱气罐························323.5.8紫外线杀菌机·······················323.5.9二氧化碳净化器······················333.5.10冷却-混合-碳酸化联合机··················333.5.11全自动冲瓶灌装旋盖机···················343.5.12全自动瓶盖印码机·····················343.5.13单侧面加圆瓶贴标机····················343.5.14CIP清洗系统·······················343.6水电用量的计算·························293.6.1用水量计算························293.6.2用电量计算························373.7车间工艺布置··························373.7.1生产车间工艺布置的原则如下：···············373.7.2生产车间布置说明·····················373.7.3劳动力计算························39第4章辅助部门设计·························404.1仓库······························404.1.1原料仓库·························404.1.1包装材料仓库·······················404.1.3成品仓库·························414.2研发中心····························414.2.1研发中心的任务······················414.2.2研发中心的装备······················414.3品控中心····························424.3.1品控中心的任务······················424.3.2品控中心的组成······················424.3.3品控中心的装备······················424.3.4品控中心对建筑的要求···················434.4机修室·····························434.5全厂生活设施··························434.5.1办公楼··························434.5.2食堂···························444.5.3更衣室··························454.5.4浴室···························464.5.5厕所···························394.5.6员工宿舍·························394.5.7配电房··························394.5.8污水处理站························47第5章食品工厂卫生··························485.1厂、库环境卫生·························485.2厂、库设施卫生·························485.3加工卫生····························495.4厂区公共卫生··························49Ⅴ5.5车间卫生····························495.6常见的消毒方法·························505.6.1漂白粉溶液························505.6.2氢氧化钠溶液·······················505.6.3过氧乙酸·························505.6.4蒸汽和热水消毒······················515.6.5紫外线消毒························51第6章全厂总平面布置·························526.1厂区面积确定··························496.2厂区道路····························49第7章公共系统设计··························547.1给排水系统设计内容及所需的基础资料···············547.1.1设计所需基础资料·····················547.1.2设计注意事项·······················557.2排水系统····························557.2.1排水系统的组成······················557.2.2有关排水设计要点·····················557.3消防系统····························497.4供电系统····························497.4.1设计所需基础资料·····················577.4.2食品厂对供电的要求及措施·················507.4.3车间配电·························577.4.4供电系统说明·······················587.5供汽系统····························517.5.1锅炉房在厂区的位置····················587.5.1锅炉房的布置·······················58第8章废水处理····························608.1碳酸饮料废水的主要来源·····················538.2碳酸饮料废水的常用处理工艺及设施················53第9章结论······························649.1本设计的技术先进性与经济合理性·················569.2本设计存在的问题························56参考文献································65第1章绪论1第1章绪论1.1碳酸饮料的现状2009年受益于国家扩大内需政策的影响，我国软饮料行业保持了较高的发展速度，前11个月，各类软饮料生产7453万吨，预计全年产量能达到8100万吨，实现25%以上的增长，然而，随着居民消费结构的变化，市场对各种饮料的需求也发生着结构性改变，其中，作为软饮料中的份额“老大”，碳酸饮料生产上也出现了改变，虽然表面上碳酸饮料的市场容量比较平稳，但是占整个饮料大市场的百分比是逐年下滑的。今年前11个月，碳酸饮料累计生产1154.5万吨，同比增长11.3%，比软饮料总体平均增长率低了近14个百分点。碳酸饮料在整个饮料生产中的占比也由5年前的23%下降到今年的15%，份额下降了近10个百分点，各类新型饮料品种大行其道，特别是新型果汁饮料、茶饮料对碳酸饮料的传统市场冲击较大。碳酸饮料未来5年在中国市场的衰退已经无可挽回了，各类生产企业为了适应市场变化，在经营上也出现了一系列调整，可口可乐大力推出了自己的新型果汁饮料；百事可乐又裁员又换标，目的当然很明显，想借此抢占可口可乐的市场分额。未来几年的可乐大战，必定是精彩非凡，可惜国产品牌娃哈哈的非常可乐近几年悄无声息，新品咖