碳酸饮料工厂设计

摘要本设计介绍了碳酸饮料的市场情况，未来市场走向。进行了工厂选址、产品方案设计、生产工艺及论证，并以可乐型碳酸饮料为例进行了物料衡算、水电用量的估算、设备选型、劳动力估算、辅助部门设计。其中以生产工艺论证和车间布置为重点，对车间门、采光、楼盖、地坪、内墙面、柱子进行了设计。并据此绘出了工艺流程图、生产车间平面布置图、全厂布局图共3张。生产工艺采用先进技术和设备，使生产效率得到了提高，同时减少了劳动力。车间和全厂的布局都符合GMP卫生管理体系和HACCP质量管理体系。关键词：碳酸饮料；工艺论证；车间设计ABSTRACTThisdesigncontainsthemarketconditionsofcarbonateddrinksandthetoneofthemarketinthefuture.Siteselectionoffactory,thedesignofproducescheme,productiontechniqueandargumentationareallanalyzedinthispaper,furthermore,basedontheexampleofcarbonateddrinksofcolatypethispaperelaboratesthecalculationofmaterials,theestimationofwaterandelectricityconsumption,thetypeselectionofequipment,theestimationoflaborforceandthedesignofauxiliarydepartment,withemphasisonproductiontechniqueandplantarrangement.Inthispaperfourdesigndiagramsincludingprocessflowdiagram,thefloorplanofworkshop,thesectionaldrawingofworkshopandthelayoutdiagramoftheplantareplottedonthebasisofthedesignofthedoorofworkshop,delighting,floorsystem,ground,insidemetopeandpillar.Withtheadvancedtechniqueandequipment,theproductionefficiencyisimprovedandthelaborforceisreduced.ThelayoutofworkshopandplantcorrespondwithGMPmanagementsystem.healthcaremanagementsystemandHACCPquality，Ⅰ四川理工学院学士学位设计KEYWORDS:carbonateddrinks；technologydemonstration；thedesignofworkshopⅡ目录目录摘要·································ⅠABSTRACT································Ⅱ第1章绪论······························61.1碳酸饮料的现状··························61.2碳酸饮料的定义和类·······················21.3碳酸饮料的负面影响························21.4设计目的·····························81.5设计依据·····························31.5.1根据计划任务书规定的产品品种、质量、规模进行设计······31.5.2主要设备的能力应与工厂规模相适应··············31.5.3合理的选择工艺流程和设备及设计指标·············31.5.4全面解决工厂生产、场外运输和各处物料储备的关系·······91.5.5注意考虑工厂建成后生产挖潜的可能和留有工厂发展余地·····41.5.6合理考虑机械化、自动化装备水平···············41.5.7注意环境保护、减少污染··················101.5.8方便施工、安装、方便生产、维修··············10第2章厂址选择和总平面设计······················112.1厂址选择····························112.1.1厂址选择应从以下几方面考虑·················62.1.2厂址选择报告的内容·····················72.1.3结合而论，厂址选择的原则可归纳为如下几项··········72.2厂址选择说明························132.3总平面设计··························82.3.1总平面设计的基本原则····················82.4总平面设计说明·························10第3章碳酸饮料工厂工艺设计······················173.1产品方案的要求·························173.2班产量的确定··························173.3碳酸饮料生产工艺流程······················183.3.1工艺流程说明·······················193.3.2碳酸饮料的质量指标····················2193.4生产物料衡算··························273.5设备选型····························283.5.1水处理设备························283.5.2暂存罐··························293.5.3不锈钢饮料泵·······················303.5.4化糖罐··························303.5.5硅藻土过滤器·······················31Ⅲ四川理工学院学士学位设计3.5.6糖浆调配罐························3.5.7真空脱气罐························3.5.8紫外线杀菌机·······················3.5.9二氧化碳净化器······················3.5.10冷却-混合-碳酸化联合机··················3.5.11全自动冲瓶灌装旋盖机···················3.5.12全自动瓶盖印码机·····················3.5.13单侧面加圆瓶贴标机····················3.5.14CIP清洗系统·······················3.6水电用量的计算·························3.6.1用水量计算························3.6.2用电量计算························3.7车间工艺布置··························3.7.1生产车间工艺布置的原则如下：···············3.7.2生产车间布置说明·····················3.7.3劳动力计算························第4章辅助部门设计·························4.1仓库······························4.1.1原料仓库·························4.1.1包装材料仓库·······················4.1.3成品仓库·························4.2研发中心····························4.2.1研发中心的任务······················4.2.2研发中心的装备······················4.3品控中心····························4.3.1品控中心的任务······················4.3.2品控中心的组成······················4.3.3品控中心的装备······················4.3.4品控中心对建筑的要求···················4.4机修室·····························4.5全厂生活设施··························4.5.1办公楼··························4.5.2食堂···························4.5.3更衣室··························4.5.4浴室···························4.5.5厕所···························4.5.6员工宿舍·························4.5.7配电房··························4.5.8污水处理站························第5章食品工厂卫生··························5.1厂、库环境卫生·························5.2厂、库设施卫生·························5.3加工卫生····························5.4厂区公共卫生··························Ⅳ3131313232333333332929353535353738383838393939394040404041414141424344393939454646464747目录5.5车间卫生····························5.6常见的消毒方法·························5.6.1漂白粉溶液························5.6.2氢氧化钠溶液·······················5.6.3过氧乙酸·························5.6.4蒸汽和热水消毒······················5.6.5紫外线消毒························第6章全厂总平面布置·························6.1厂区面积确定··························6.2厂区道路····························第7章公共系统设计··························7.1给排水系统设计内容及所需的基础资料···············7.1.1设计所需基础资料·····················7.1.2设计注意事项·······················7.2排水系统····························7.2.1排水系统的组成······················7.2.2有关排水设计要点·····················7.3消防系统····························7.4供电系统····························7.4.1设计所需基础资料·····················7.4.2食品厂对供电的要求及措施················