各工序的产能计算

本站瓶颈:钻孔机工序名称工位名称机器名称机台数每日工时(H)生产参数设备理论产能单机效率(PNL/H)单机日产能(PNL/机)设备总产能(PNL/day)产前点检(MIN)用餐(MIN)保养清洁(MIN)转换型号(MIN)转换型号(个数)首件等待(上下料)(MIN)总计(MIN)小时数损耗产能(PNL/day)损耗产能(PNL/月)工作天数工序理论月总产能(PNL)平均PNL面积(FT2)工序理论月产能(FT2)工序实际月总产能(PNL)工序实际月产能(FT2)相同机台产能汇总/平均厂内计算(PNL/min)滚剪开料机124300pnl/hNA3007200720020604060602404120033600282016002.1423360168000352800簿板开料机1241000pnl/hNA10002400024000206040606024044000112000286720002.114112005600001176000磨边磨边清洗线124800pnl/h800pnl/h80019200192003090606018042075600156800285376002.11128960380800799680烘烤大料烤箱224360pnl/h360pnl/h360864017280NANANANANANA284838402.110160644838401016064钻孔日立钻机542219.5pnl/h19.5pnl/h19.542923166296718142.11410809钻孔日立钻机54239pnl/h9pnl/h920711178293241622.1680740钻孔日立钻机542314pnl/h14pnl/h1432217388295042522.11058929钻孔日立钻机542311pnl/h11pnl/h1125313662293961982.5990495钻孔日立钻机54238pnl/h8pnl/h81849936292881442.1605102钻孔日立钻机542313pnl/h13pnl/h1329916146294682342.1983291研磨CAM--10研磨机624150pcs/h150pcs/h1202880172802060406060240448083520295011202.11052352417600876960NA研磨CAM--5研磨机22480pcs/h80pcs/h4801152023040206040606024041920111360296681602.114031365568001169280NA自动上套环上套环机12430pcs/min30pcs/min180043200432002060406060240472002088002912528002.12630880104400021924006.7手动上套环上套环机124400pcs/h400pcs/h4009600960020604060602404160046400292784002.158464023200048720030钻孔多层板上PIN机224420pnl/h420pnl/h420100802016020604060602404168094080285644802.11185408470400987840检查X-RAY机1360pnl/h360pnl/h360002902.10上套环钻针上套环机2.1读孔机12.1HOLE-AOI120pnl/h2902.10本站瓶颈:涂布机/曝光机工序名称工位名称机器名称机台数每日工时(H)生产参数设备理论产能单机效率(PNL/H)单机日产能(PNL/机)设备总产能(PNL/day)产前点检(MIN)用餐(MIN)保养清洁(MIN)转换型号(MIN)转换型号(个数)首件等待(MIN)总计(MIN)损耗产能(PNL/day)损耗产能(PNL/月)工作天数工序理论月总产能(PNL)平均PNL面积(FT2)工序理论月产能(FT2)工序实际月总产能(PNL)工序实际月产能(FT2)相同机台产能汇总/平均厂内计算(PNL/min)前处理前处理2243.5m/min3.5m/min3608640172803090903002404144080640284838402.110160644032008467207.9涂布涂布线2246pnl/min6pnl/min3608640172803090903002404144080640284838402.110160644032008467206曝光半自动曝光机7242.0pnl/min2.0pnl/min120288020160309030900240448094080285644802.111854084704009878402.5曝光手动曝光机0241PNL/min1.2PNL/min7217280309030900240428802802.10001DESDES线2244m/min4m/min4201008020160309018060036062520141120285644802.111854084233608890567.9增加机台曝光半自动曝光机2242pnl/min2pnl/min12028805760309030900240448026880281612802.1338688134400282240AOI机optima42476pnl/1h1.3782196878725605561001.666667136.66666715306.66667282204162.14628742051094307301.37AOI机Orion22480pnl/1h1.3380192038405605561001.666667133.3333337466.666667281075202.12257921000532101121.33VS修理站42466pnl/1h1.207217286912560536881.466667105.611827.2281935362.14064261817093815881.20CVR修理站22460pnl/1h1.006014402880560536881.46666788492828806402.1169344757121589951.00线宽量测PT幅量测仪102.1增加机台PE冲孔PE冲孔机122480PNL/H480105601056056010561051.7584023520282956802.1620928272160571536本站瓶颈:热压机/热熔机工序名称工位名称机器名称机台数每日工时(H)生产参数设备理论产能单机效率(PNL/H)单机日产能(PNL/机)设备总产能(PNL/day)产前点检(MIN)用餐(MIN)保养清洁(MIN)转换型号(MIN)转换型号(个数)首件等待(MIN)总计(MIN)小时数损耗产能(PNL/day)损耗产能(PNL/月)工作天数工序理论月总产能(PNL)平均PNL面积(FT2)工序理论月产能(FT2)工序实际月总产能(PNL)工序实际月产能(FT2)相同机台产能汇总/平均厂内计算(PNL/min)棕化棕化线22436042010080201603090903002404168094080285644802.111854084704009878406.9叠合叠合机224240240576011520309090300240496055680293340802.17015682784005846402.91预排熔合机22448pnl/min481152230430906060024041921075228645122.1135475537601128961.66压合热压机62470pnl/min70168010080282822402.159270428224059270411.27拆板钢板磨刷线12442010080100803090903002404168047040282822402.1592704235200493920钻靶孔X-RAY钻靶机224300PNL/H300PNL/H3007200144003090600180390052200294176002.18769603654007673401.6锣边成型机22436042010080201603090903002404168094080285644802.11185408470400987840拆板自动拆板线12.1增加机台PP裁切修正机1360420#REF!#REF!30909030024041680#REF!28#REF!2.1#REF!#REF!#REF!本站瓶颈:后处理工序名称工位名称机器名称机台数每日工时(H)生产参数设备理论产能单机效率(PNL/H)单机日产能(PNL/机)设备总产能(PNL/day)产前点检(MIN)用餐(MIN)保养清洁(MIN)转换型号(MIN)转换型号(个数)首件等待(MIN)总计(MIN)小时数损耗产能(PNL/day)损耗产能(PNL/月)工作天数工序理论月总产能(PNL)平均PNL面积(FT2)工序理论月产能(FT2)工序实际月总产能(PNL)工序实际月产能(FT2)相同机台产能汇总/平均厂内计算(PNL/min)沉铜沉铜线1247.5min/cycle7.5min/cycle40096009600000282688002.15644802688005644807.78沉铜沉铜线1247.5min/cycle7.5min/cycle4801152011520000283225602.1677376322560677376一次板电电镀线3245min/cycle5min/cycle240576017280000284838402.1101606448384010160644.44前处理前处理线2243.5m/min3.5m/min42010080201603090606002404168094080285644802.111854084704009878406.9后处理后处理砂带线2243.5m/min3.5m/min480115202304030906060024041920107520286451202.1135475253760011289606.9本站瓶颈:曝光机检测厂商上套环供货,故不需购买钻孔增加机台电镀外层站工序产能统计电镀站工序产能统计非生产时间压合站工序产能统计非生产时间非生产时间内层AOI540584内层站工序产能统计1241856非生产时间内层987840内层AOI640842压合各站产能统计一览表(一)产速确认(PNL/MIN)开料钻孔站工序产能统计非生产时间开料开料1528800863712工序名称工位名称机器名称机台数每日工时(H)生产参数设备理论产能单机效率(PNL/H)单机日产能(PNL/机)设备总产能(PNL/day)实际总产能(PNL/day)产前点检(MIN)用餐(MIN)保养清洁(MIN)转换型号(MIN)转换型号(个数)首件等待(MIN)总计(MIN)小时数损耗产能(PNL/day)损耗产能(PNL/月)工作天数工序理论月总产能(PNL)平均PNL面积(FT2)工序理论月产能(FT2)工序实际月总产能(PNL)工序实际月产能(FT2)相同机台产能汇总/平均厂内计算(PNL/min)前处理前处理线3242.5m/min2.5m/min30072002160016200包含在清洁保养时间内/9090/180390075600286048002.1127008052920011113205.5贴膜贴膜机3242.8m/min2.8m/min330792023760/6060/120266055440286652802.1139708860984012806645.5曝光(小野)曝光机(自动)3243.2pnl/min3.2pnl/min192460813824/22060603405.666