02 进料检验及出货检验

秉信纸业有限公司进料检验和出货检验教材系列：精准管理全员行销p2秉信纸业有限公司目录一、进料检验1.目的·····················································································P42.范围·····················································································P43.权责·····················································································P44.作业内容···············································································P55.附件·····················································································P12精准管理全员行销p3秉信纸业有限公司目录二、出货检验1.目的·······················································································P142.适用范围·················································································P143.职责······················································································P144.材质······················································································P145.外观······················································································P146.文字内容及图案·········································································P157.印刷质量·················································································P158.压痕线····················································································P159.摇盖·······················································································P1510.钉合和糊合状况········································································P1611.规格尺寸·················································································P1612.物理指标检测···········································································P1613.抽样样本数量及检验结果判定························································P1714.成品出货检验报告·····································································P18精准管理全员行销p4秉信纸业有限公司一、进料检验1.目的：确保原物料之品质符合本公司之要求，明确进料检验作业流程。2.范围:适用于本公司的所有合格供应商的原物料进货检验。3.权责：3.1进料之品名、规格、数量之核对点收:生管科。3.2进料品质之检验、验收、维护及环境温湿度监测:技术科。精准管理全员行销p5秉信纸业有限公司一、进料检验4.作业内容：4.1进料检验以本公司原物料规格表或双方合同约定标准为验收依据。4.2供应厂家供货时须提供生产厂家对于此批产品的检验合格的报告,并在报告中提供主要检测项目的检测值。不能提供报告的，须提供国家认可的权威机构的检测结果单。4.3进料检验作业流程图：附件二。精准管理全员行销p6秉信纸业有限公司一、进料检验4.4原纸进料检验。4.4.1原纸检验项目：A、原纸检验分为外观检验与物理指标检验,物理指标包括克重（定量）、水分、环压比、耐破比、吸水性、耐折度、裂断长。其中芯纸不检测耐破比。B、对于品质稳定（三个月品评为A等级）、厂商质量管理体系完善的供应商，经部门主管同意，可只进行原纸外观检验而不检测物理指标；C、进口原纸只进行原纸外观检验而不检测物理指标。精准管理全员行销p7秉信纸业有限公司一、进料检验4.4.2检验频率：A、原纸进料检验以一次进货同厂家、同种类、同等级原纸为一个批次。B、原纸的纸幅表面的平整性、破损状况、脏污状况、有无受潮均需全检。C、原纸的纸幅、卷重、卷直径、端面平整性及破损脏污状况、卷芯、接头数抽检（每批次抽检1卷原纸）。D、克重（定量）、水分、环压比、耐破比的检验，抽样方法见附件一《物理指标测试抽样数量及判定表》；吸水性、耐折度、裂断长每月月底对每个纸种抽检一次。精准管理全员行销p8秉信纸业有限公司一、进料检验4.4.3原纸取样样品随机从各卷中不同位置抽取，抽样的个体单位为卷。从第四层起取样，每卷取两张A4大小样品置于密封袋中。4.4.4物理指标检验:A、参照《原纸检验操作规范》对原纸样品进行检测,主要检测克重（定量）、水分、环压比及耐破比（芯纸不测耐破），将检测结果填写于[原纸检验记录表]。本表以电子档的形式存档于电脑，并每周一次将其[原纸检验记录表]结果发给部门主管审核。吸水性、耐折度、裂断长检测指标仅作参考。B、须做试车之原纸，由IQC人员采样检验后，在试车原纸上做标识。精准管理全员行销p9秉信纸业有限公司一、进料检验4.4.5异常处理A、原纸外观检验中出现的表层及两端面轻微破损、受潮等不良，IQC人员直接进行扣重或退货处理。并在对应的客户送货单上注明外观检验状况。B、物理指标异常或生产线原纸使用异常，参考《原物料品质异常处理办法》及《不合格品控制程序》进行处理。并在供应商考核中进行扣分处理。C、对于暂存我司的异常原纸，由IQC人员上贴上[质量异常标识卡]，未经同意不得使用。D、原纸的严重外观异常、物理指标异常及生产线使用异常，由IQC人员开具[原物料异常处理单]，会签相关的生管、采购、制造，由厂长核准后生效。并由采购通知厂商进行追踪处理。E、已检验合格的原纸，由IQC人员在[验收单]上做验收说明，生管根据验收后的[验收单]登帐入库。精准管理全员行销p10秉信纸业有限公司一、进料检验4.5其它原物料的验证4.5.1片碱、硼砂、架桥剂、安定剂、淀粉进货时，由IQC对其感官做简单判断，并验证出货检验报告，无异常者在[请购、验收单]签合格允收。进货验证有异常者及现场使用出现之不合格品按《不合格品控制程序》、《原物料品质异常处理办法》处理。4.5.2双面胶、收缩膜、扁丝等其它包装材料进货时，IQC对其感官做简单判断，感官无异常者在[请购、验收单]签合格允收。进货验证有异常者及现场使用出现之不合格品按《不合格品控制程序》、《原物料品质异常处理办法》处理。精准管理全员行销p11秉信纸业有限公司一、进料检验4.6需外检之物料由IQC送外检，结果以外检报告为准。4.7环境温湿度监测4.7.1记录正常工作日的温湿度，并在温湿度变化较大的季节提醒生产人员随温湿度调节生产参数，缩短库存时间。4.7.2每年度1月份书面知会供应商，在每年2-7月提高原纸施胶度及防水性。4.7.3每年2-7月提高对吸水性的检测频率。精准管理全员行销p12秉信纸业有限公司一、进料检验5.附件5.1附件一：原纸物理指标测试抽样数量及判定表5.2附件二：进料检验流程图原纸物理指标测试抽样数量及判定表物理指标测试抽样数量及判定表到货批量(卷)抽样数量允许不合格数量1-8109-172018-253026-505151-908191以上102附件一精准管理全员行销p13秉信纸业有限公司一、进料检验进料检验流程图附件二采购合格供应商收料区签验收单入库IQC检验原物料异常处理单会签:生管、采购厂长核准退货IQC检验挑选特采YESNOYESNO供应商精准管理全员行销p14秉信纸业有限公司二、出货检验1.目的规范成品出货检验流程，防止不合格品出货，及时发现、纠正产品质量隐患，保证产品质量。2.适用范围适用于本公司加工、制造的各类产品的成品出货前的检验。3.职责检验员：按本规程进行检验操作。4.材质以客户的订货合同为准。5.外观箱体方正，箱面整洁、无污迹，表面不允许有明显的损坏，切断口表面裂损宽度不超过10mm。精准管理全员行销p15秉信纸业有限公司二、出货检验6.文字内容及图案纸箱正面、背面、侧面图案、内容、字体、字号与标准样一致。不得有错字、漏字等现象。7.印刷质量箱面印刷图文清晰正确，深浅一致，位置准确，无重影，无色斑，如客户需区分供应商,应在箱摇盖处印刷纸箱厂名称或代号。8.压痕线压线方式符合客户要求，压线深浅合适均匀（易折叠，不破裂）；无破裂；箱上无多余压痕线。9.摇盖纸箱摇盖经开合180度往复5次以上(内销)/270度往复3次以上(外销)，面纸和里纸都不得有裂缝。精准管理全员行销p16秉信纸业有限公司二、出货检验10.钉合和糊合状况钉合接缝牢固，无断钉漏钉，钉合无错位现象，其剪刀差：大型箱≤5MM，中型箱≤4MM，小型箱≤3MM，单钉间距离≤55MM，双钉间距离≤75MM，钉距:头尾钉距底面压痕边线距离为（13±7）mm；糊合要求牢固，不能轻易撕开，无错位，搭接后缝隙在（3±3）mm之间。11.规格尺寸规格尺寸符合订货合同规定。12.物理指标检测符合订货合同规定要求，其常见检测指标有：抗压、边压、耐破度、水分、重量、耐折度。客户如有其它特殊要求须在订货合同中注明强调。精准管理全员行销p17秉信纸业有限公司二、出货检验13.抽样样本数量及检验结果判定（如下图）：抽样样本数量/检验结果判定表批量抽样数量允许不合格数量小于28150281-50050501-1200811201-3200813201-1000013210000以上132精准管理全员行销p18秉信纸业有限公司二、出货检验1４.成品出货检验报告（如下图）：