达意隆灌装机说明书

Runsforyou!为你而转1达意隆Runsforyou!Runsforyou!为你而转2小瓶三合一机Rinsing,Filling&CappingMonoblocforsmallbottles------技术简介-----TechnicalIntroductionRunsforyou!为你而转3三合一灌装技术*灌装形式•常温灌装Waterfilling–纯净水、矿泉水、矿物质水、蒸馏水等purewater,mineralwater,steamedwater,etc.•热灌装Hotfilling–茶、果汁、运动饮料、功能饮料等tea,juice,sportsdrink,functiondrink,etc.•含汽灌装CSDfilling–可乐、雪碧、汽水等cola,sprite,soda,etc.Runsforyou!为你而转4三合一灌装机的产量最大产量瓶/小时MaximumcapacityBPHDS06BDS06ADS08DS10CDS12ADS12BDS15DDS15EDS15DS18BDS18C050001000015000200002500030000350004000045000PET瓶常温灌装三合一机，从每小时6000瓶到目前最高的40000瓶PETbottleWaterfilling3in1monoblocfrom6000bphto40000bphRunsforyou!为你而转5PET瓶热灌装三合一机，从每小时4500瓶到目前最高的30000瓶PETbottlehotfillingmonoblocfrom4500bphto30000bph最大产量瓶/小时MaximumcapacityBPHDRS06BDRS06ADRS08DRS10BDRS12ADRS12BDRS15DDRS15EDRS15DRS18BDRS18C05000100001500020000250003000035000Runsforyou!为你而转6最大产量瓶/小时MaximumcapacityBPHDQS12DQS18DQS18A010,00020,00030,00040,000PET瓶含汽灌装三合一机，有每小时14000瓶、27000瓶及36000瓶PETbottleCSDfillingmonoblocfrom18000bphto36000bphRunsforyou!为你而转7以DQS18A为例；DQS18A(sample)洗瓶机Rinser灌装机Filler旋盖机Capper星轮传动StarwheelDrive洗瓶机Rinser灌装机Filler旋盖机Capper星轮传动StarwheelDrive小瓶灌装机示意Runsforyou!为你而转8传动方式DriveWays齿轮传动GearDrive18000/H以下Below18000/H联轴节传动CouplingDrive36000/H以下Below36000/H同步驱动SynchroDrive36000/H以上Above36000/H电动机Motor大齿轮轴承Bearing减速器Gearbox联轴节Coupling齿轮GearRunsforyou!为你而转9灌装方式•重力灌装–纯净水、矿泉水、矿物质水、蒸馏水等purewater,mineralwater,steamedwater,etc.•微负压灌装--茶、果汁、运动饮料、功能饮料等tea,juice,sportsdrink,functiondrink,etc.•等压灌装–可乐、雪碧、汽水等cola,sprite,soda,etc.•定量灌装–水、果汁、洗发水，洗手液，食用油等.Runsforyou!为你而转10回流及排气管Recirculationandventtube排气管Venttube灌装时有回流灌装时无回流灌装阀第二代灌装阀第一代灌装阀灌装产量=灌装速度x有效头数x3600/容量Runsforyou!为你而转11回流及排气管Recirculationandventtube排气管Venttube灌装时有回流灌装时无回流灌装阀第三代灌装阀Runsforyou!为你而转12灌装阀FillingvalveQB/D32960A产品进入Productinfeed重力或微负压灌装回气灌装满瓶后，产品开始回流Afterfilling,productrecycle回流recycle第二代灌装阀多孔板，使产品稳定流动Multiholeplatetostableproductflow分流环，使产品散开，沿瓶壁下流，减少泡沫Spraytoflowproductalongthewallavoidingfoaming.Runsforyou!为你而转13灌装满瓶后，产品开始回流Afterfilling,productrecycle果粒灌装阀pulpFillingvalveQB/D31050回流recycle产品进入Productinfeed重力或微负压灌装第三代灌装阀回气Runsforyou!为你而转14球形罐物流工艺过程MaterialFlowingProcess(BallTank)Runsforyou!为你而转15球形罐CIP过程CIPProcess(BallTank)Runsforyou!为你而转16重力灌装Gravityfilling灌装阀FillingValveQB/D32930产品进入Productinfeed.第二代灌装阀回气多孔板，使产品稳定流动Multiholeplatetostableproductflow瓶内空气由排气管排出，当产品进入排气管并与平衡缸达到液位平衡时，灌装结束Airinbottledischargethroughventtube.Whenpressureofproductinventtubeandinfillingbowlreachesbalance,fillingstopswithnoreturn.回气Runsforyou!为你而转17•球形罐BallTank--通常用于热灌装及常温灌装--Generally,forhot&ambientfilling•环形平衡罐RingTank--通常用于热灌装、常温灌装及含汽灌装--Generally,forhot,ambient&CSDfilling平衡罐BalanceTankRunsforyou!为你而转18输送方式Transfersystem空瓶进Emptybottleinfeed满瓶出FullbottledischargePET瓶进入三合一机后，在洗瓶、灌装、旋盖之间的传递，有三种方式：PETbottleispassedfromrinsertofillerandthentocapperunder2methods:•托瓶底运行•挂瓶颈运行Necksupport•夹瓶口运行NeckgripRunsforyou!为你而转19输送方式Transfersystem挂瓶颈运行Necksupport-成熟的技术Maturetechnolog-运行稳定Steadyrunning-不同瓶口需更换上部卡脖板Changeneckplatelaccordingtodifferentnecks-相同瓶口的不同瓶型及容量切换，只需更换下部星轮及护瓶挡板及相应高度的调节。Onlyneedtochangedownstarwheel、plateandadjustheightfordifferentbottletypewiththesameneckRunsforyou!为你而转20洗瓶夹方式传统的洗瓶夹利用凸轮使滚轮向前或向后动作，从而带动夹子张开或闭合。Runsforyou!为你而转21适用于40头及以下的洗瓶机适用于50头及以上的洗瓶机Runsforyou!为你而转22洗瓶RinserRunsforyou!为你而转23风道进瓶卡瓶板分瓶夹瓶口洗瓶＞＞＞Runsforyou!为你而转24旋盖机Capper旋盖头CappingHead旋盖星轮CappingStarwheel齿轮Gear立柱Post顶板Cover凸轮CamRunsforyou!为你而转25扭矩调整通过调节两片磁体间的间隙，精确控制旋盖扭矩弹簧第二代旋盖头第三代旋盖头4根导向销具有良好的导向性旋盖头结构CapperheadstructureRunsforyou!为你而转26•磁体为易损元件Magnetisunendurable•新结构磁性强度加大，两片磁体为非接触式的，并处于密封状态，故不易损伤及磨损Newdesignhasstrongermagnetic,2magnetsdon’ttouchandinasealingsituation.剖面图cutawayview磁铁Magnet旋盖头CappingHeadRunsforyou!为你而转27主体结构Machineconfiguration三合一机在整体结构上，有•整体式洗瓶、灌装、旋盖三部分安装在同一底板上Wholetyperinser/filler/capperononebaseframe•分体式洗瓶、灌装、旋盖三部分可独立拆分Splittyperinser/filler/cappercouldbedividedRunsforyou!为你而转28谢谢大家