SixSigmaProjectReviewTemplate(1)

GEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseSixSigmaProjectReviewTemplate~MeasurePhase~May1998Note:thistemplateissavedinNotesformattoprovidesomebackgroundinformationonafewslides.Tousethetemplate,convertitto搒lideview?formatbyclickingonthebuttonthatlookslikeasquareinthelowerlefthandcornerofthePowerPointscreen.Enteryourinformationbytypingovertheinformationthatappearsontheslides(besuretosaveyourworklocally)GEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhase1.Projectsummary2.Team3.Leveraging4.Pictureofpart/process5.Producttree6.Processmap7.Paretoofopportunities8.Plotoflong&shorttermprocesscapabilities9.Controlvs.Technologyplot10.DPUreductionbyphase11.SixSigmaprojectscorecard12.Futureplansandbarriers13.Attachments(examplesofdataanalysis)RequiredProjectReviewChartsMeasurePhaseGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseProjectSummaryAircraftSystems,MiddleRiver,....IAMDCTCFM56HPTRotorForwardFlangeDiameterVariationBusinessY:Dashboard:(owner,customer,name,gageifapplicable)Other:(describebenefitsordriver,ifotherthanbusinessYorDashboard)4Improvetheprocesscapabilityontheforwardflangediametertoit抯entitlementAnyforwardflangediameter(45.250?outsidedrawingtoleranceof+/-.003Start:1/26/98AEP&PD,AircraftSystemsDepartmentProjectLeader:MichaelJohnson-BBArea/Location:Description:ProjectDriver:Objective:ProjectY/Defect:Timing:LeaderOrg.:Sponsors:Resources:MBB/Mentor:KurtHansenComplete:3/13/98Implement:5/15/98UC/Entitle.UC/DFSSTATScrap/RWWarr/ConcServicesSupplier/RSPInvent.OTROtherTopLineGrowth$35KProductCostProd.$50KBaseCostProd.WorkingCapital$10KP&E/OtherProjectID:444422otherpartsatWilmington,3atEvendale,7atLynnPlantIPushLeverage:*AnnualizedOMimpact.Rev.4Sponsors:RayRoquemoreProcessOwner:MariaJohnsonSSTSUpdated:1/20/98GEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseSixSigmaTrainingCoreTeam:OMAICRussBouchardTPCEPlantMgrXXBillEversonQualityAnalystXXRitaGallantDCMCXXJoeGaudetN/CPlannerXXBillHardingCellLeaderXXBruceKnowltonDesignEngineerXXRobLevinBlackBeltXXJohnMacdonaldMQEXXCraigWheelerN/CProgrammerXResources:AlBarlowMQTDPaulColananniMQTDMikeGalloBBMarvHappSPTCDaveHemmerleMQTDChrisJacksonITSDDaveRumpfStatisticianWayneSmithMaintenanceEngTCPETeamMembersGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseLeveragingGB/BBLearningsgainedMyrieTableflatnessHazzardDatacollectionisoperatordependentCanterburyMachinetomachine,stationtostationWoodCollectalldata,notjustsamplingBarkerOper/Oper,fixtureloading/D/Tgrinddim.DivisionBB/GBLocationProjectProjectStatusContactStatusSTAEP&PDH.MyrieM'villeBladeGrindProcessCompleteComplete.000wAEP&PDB.HazzardM'villeBreakoutlossesCompleteComplete.000xAEP&PDB.CanterburyM'villeF404L/PShankGrindCompleteComplete.000yAEP&PDG.WoodM'villeF404H/PTipGrindCompleteComplete.000zAEP&PDK.BarkerM'villeM60ShankGrinCompleteComplete.000tGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseLPTNozzleXXXEngineProjectPartPhotoGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseCellProductPartNumberBoreVolumeSealsShaftsTMFLPTCaseLPTNozzleM&ICommercialMilitaryXXXXX1862m48p019032m21p18XXXXXXXXXXXXXXXXXXXBottle60%25%15%BottleStraightProductTreeGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseReworkloopProcessMap10-Applicablepart#抯40-FPI50-IncomingReviewRep1,2,4,5FindingsReq...orNotReq...70-MachineDiaB&MReq...orNotReq....71-ChemStripCarbideCoatingFromAftLugsReq...orNotReq....72-MachineDiaBBReq...orNotReq....80-GrindDia.JtoServiceableLimitsReq...orNotReq....85-WaterJetDiaJtoremoveCarbideCoatReq...orNotReq....100-FPIRep1,5,or4110-ShotPeenDiaA,BBorSurfAReq...orNotReq....120-ThermalSpray(seemap)130-FinishMachineDiaJ,B,orAftLugs140-SteamClean150-FinalInspectionyesreturn-tocustomeryesreworkrework/returnShipGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhaseOthersBENCHEDMHOLELASERHOLEINSPESHOLEX-RAYINSPFINALAIRFLOWCOATMACH.SHAPE283664346446422530477439091379932051153421271612700083.04.64.95.67.99.79.912.213.528.6100.097.092.487.581.873.964.254.442.128.69000008000007000006000005000004000003000002000001000000100806040200DefectCountPercentCum%CountParetoChartfor:TYPEOPRParetoofOpportunitiesGEAircraftEnginesGEProprietaryInformationForGEuseonlySixSigma--MeasurePhase0.7710.7700.7690.7680.7670.766UpperSpecLowerSpecCCPF2sMean-3sMean+3sMeannkLSLUSLTargCpmPpkPPLPPUPp02951248150.000.030.120.00ObsPPMLSLExpObsPPMUSLExpObs%LSLExpObs%USLExp0.0005250.7662290.7693810.767805801.0000.0970.7660.7700.7681.191.151.151.391.27ProcessCapabilityAnalysis0.7710.7700.7690.7680.7670.766UpperSpecLowerSpecCCPF2sMean-3sMean+3sMeannkLSLUSLTargCpmCpkCPLCPUCp00124800.000.000.120.00ObsPPMLSLExpObsPPMUSLExpObs%LSLExpObs%USLExp0.0002580.7670330.7685780.767805801.0000.0970.7660.7700.7681.192.342.342.842.59ProcessCapabilityAnalysisP(dTotal)=P(dLSL)+P(dUSL)P(dTotal)=.00+.03Zbench=3.45(FromtheZtable)std.dev.=.000525ShortTermLongTermCURRENTPOTENTIAL(S