CQI-23 特殊过程：模塑系统评审--中英表格

Name姓名:Title职务:Phone电话:Name姓名:Company公司:Phone电话:NumberofMoldingEmployeesatthisFacility:该现场模塑员工人员数量：InjectionMolding注射成型SpecialProcess:MoldingSystemAssessment特殊过程：模塑系统评估FacilityName现场名称:Address地址:PhoneNumber电话号码:FaxNumber传真号码:Type(s)ofMoldingProcessesatthisFacility:该现场模塑过程类型：ProcessTableA流程表AProcessTableETransferMolding传递成型（注压）法CommercialMolder(Y/N):该现场为所属公之外的公司生BlowMolding吹塑DateofAssessment:评审日期：ProcessTableCCaptiveMolder(Y/N)该现场只为内部（所属公司）生产模ProcessTableBVacuumForming真空成型DateofPreviousAssessment:上次评审日期：ProcessTableDCompressionMolding压塑成型（模压）法CurrentQualityCertification(s):现有的质量体系证书：ProcessTableFExtrusion挤压ProcessTableGEquipment设备ProcessTableHPartInspection&Testing零件检查与测试DateofRe-assessment(ifnecessary):复审日期（如有必要）PersonnelContacted:联系人：Email:Auditors/Assessors审核员:Email:NumberofNeedsImmediateActionFindings发现“需要立即整改”事项数量：NumberofFailFindingsintheJobAudit(s):作业审核中发现“不能通过”事项数量：NumberofProcessTableItemsnotmeetingMinimumRequirements:未达到最低要求过程项目数量：NumberofNotSatisfactoryFindings:不符合项数量：QuestionNumber序号Question问题RequirementsandGuidance要求指南ObjectiveEvidence客观证据N/ASatisfactory不适用NotSatisfactory不符合1.1Isthereadedicatedandqualifiedmoldingprofessionalon-site?现是否配备合格专职的模塑责任人？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedmoldingpersononthesite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingchemicalandmoldingknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinmoldingoperationoracombinationofaminimumof5yearsofformaltechnicaleducationandmoldingexperience.为确保方便地获得模塑专门技术，现场应配备合格专职的模塑贵任人。该责任人应为全职员工旦真岗位应在组织机构圈中体现．美岗位资格描述具应有包至少插真5奇牢化的科工作晴经盟验知，识或者，该接岗受位E的规资的历技应术包敏括育和飞在模模塑塑经技验术．领域具有至少5年的工作经验，或者接受正规的技术教育和模塑经验。1.2Doesthemolderperformadvancedqualityplanning?模塑组织是否进行了质量先期策划?Themoldershallincorporateadocumentedadvancedqualityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachnewpartorprocess.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbythemolder.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Themoldershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.模塑组织应建立产品质量先期策划的程序文件。每一新零件或过程应进行可行性研究并获得内部批准，模塑组织可以将相似的一组零件定义为一个系列进行可行性研究。在PPAP获得客户批准后，不允许发生任何工艺过程的更改，除非得到顾客批准。当要进行工艺过程更改确认时，模塑组织应主动联系顾客。工艺过程的更改记SpecialProcess:MoldingSystemAssessment(GeneralFacilityOverview)特殊过程：模塑系统评审（基础设备概述）Assessment评价Section1-ManagementResponsibilityandQualityPlanning第1节-管理职责和质量策划1.3Arethemolder'sFMEA'suptodateandreflectingcurrentprocessing?模塑组织的PFMEA文件是否更新并反映当前工艺？ThemoldershallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEAsareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeymoldingprocessparametersasdefinedbythemolder.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allspecialcharacteristics,asdefinedbythemolderanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.模塑组织应有文件化的PFMEA(ProcessFailureModeandEffectsAnalysis)管理程序，并确保PFMEA得到更新以反映零件当前的质量状况。每一零件系列应有形成文件的PFMEA，或者每一过程都具有明确的过程规范。无论哪种情况，PFMEA应体现从材料接收到零件交付的所有过程步骤，同时模塑企业需对所有关键模塑过程参数给予确认。应建立包括操作者在内的多方伦证小组进行PFMEA开发。所有顾客和模塑组织定义的关键特性均应在PFMEA中得到识别、定议和说明。1.4AremoldingprocessControlPlansuptodateandreflectingcurrentprocessing?模塑过程的控制计划是否得到更新并与当前的工艺过程一致？ThemoldershallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeymoldingprocessparametersasdefinedbythemolder.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEAs.Allspecialcharacteristics,asdefinedbythemolderanditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.SamplesizesandfrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwiththeminimumrequirementslistedintheProcessTables.模塑组织应有文件化的控制计划管理程序，并确保控制计划得到更新以反映零件当前的质量控制。每一零件或零件系列应有形成文件的控制计划。或者每一过程都具有明确的过程规范。无论哪种情况，控制计划都应说明从材料接收到零件交付的所有过程步骤并识别所有使用的过程设备，同时模塑组织需对所有关键模塑过程参数给予确认。应建立包括操作者在内的多方论证小组进行控制计划开发，该控制计划应和所有相关文件如作业指导书、工艺流程卡和PFMEA保持一致。所有顾客和模塑组织定义的关键特性、重要特性均应在控制计划中得到识别、定义和发布。过程评价的样本容量和抽样频率、产品特性应得到发布并和过程表最低要求保持一致。1.5Areallmoldingrelatedandreferencedspecificationscurrentandavailable?Forexample:SAE,AIAG,ASTM,GeneralMotors,Ford,andChrysler.模塑组织相关规范和引用规范是否为最新的和可用的？例如：SAE，AIAG，ASTM，通用汽车，福特和克莱斯勒。Toensureallcustomerrequirementsarebothunderstoodandsatisfied,themoldershallhaveallrelatedmoldingandcustomerreferencedstandardsandspecificationsava