成品PMP QC工程图 控制计划

CustomerPROCESSMANAGEMENTPLANFormPartNameCompanyNameControlLocationAbbreviationsFANSUNONELECTRONICS(FOSHAN)CO.,LTD.InitialsDateA.RecInspG.OutofBoxAuditPartNumber作成2007/11/05B.MaterialReceiptH.Tool確認2007/11/05C.SetupApproval審核2007/11/05D.InProcessRevisionBuilding文件編號核准2007/11/05E.LastPiece3RD09-PMP0297NF.FinalInspectionLMSQ.A.Mgr.CustomerS.Q.E.RevisionDateRevisionNumberEff.DateNotes2007/11/0532012/11/04ProcessFlowMachine,Device,JigCharacteristicsMethodsNo.PhaseofProductionToolsForCharProcessProductChar.ProductCriticalMeasurementSampleAnalysisReactionIfControlManufacturingSignParametersLoc./Desig.CharacteristicsMethodQ'tyFrequencyMethodsCpkOutofControlLocation1鉸孔+點缺氧作業指導書(RD09-WIF3401N)1.確認鉸刀轉速950~1200RPM目視1次每日鉸孔機點檢表N/A調整設備2.確認鉸孔後內徑尺寸內徑尺寸4.005~4.020mm內徑規1次每日鉸孔內徑點檢表N/A更換鉸刀(更新鉸刀時需確認鉸刀尺寸並重新量測鉸孔後內徑尺寸)3.線圈成品規格(料號﹕A301119220G)0.07/2203506-8A/1117FR-45VGN目視1PCS首件首件確認登錄表N/A重新領料4.缺氧位置缺氧位置(金屬管外緣半圈至一圈)目視全檢全檢自主N/A調整作業方式2線圈入框作業指導書(RD09-WIF3402N)1.框規格料號﹕A201004590G規格﹕GM2506中心縮小GN（依現品票標識）目視1次每批自主N/A重新領料2.壓力控制壓力控制5-40㎏f目視1次2HR.電子壓床點檢表N/A調整設備3.內部阻抗22.7(±5%)(Ω)三用電表10PCS首件首件確認登錄表N/A重新領料4.線圈平整線圈不可飽和或脫線目視10PCS首件首件確認登錄表N/A依重工處理作業程序辦理3導線入線槽1.靜電環、捲指套作業指導書(RD09-WIF3403N)1.線材外觀確認線材有無破損目視全檢全檢自主N/A重新領料2.底座外觀確認底座是否填料不足.斷裂或受損目視全檢全檢自主N/A重新領料CompanyName:NO.5,XiaNanErBoulevard,Pingzhou,NanhaiDistrict,FoshanCity,Guangdong,ChinaGM0502PEV1-8P/N:N.GN1.吸塵器2.精密鉸孔機3.鉸刀4.缺氧容器5.劃筆6.靜電環/靜電鞋﹑捲指套NEC1.電子壓床2.線圈入框上模3.線圈入框下模4.靜電環、捲指套DDDApprovalsCustomerPROCESSMANAGEMENTPLANFormPartNameCompanyNameControlLocationAbbreviationsFANSUNONELECTRONICS(FOSHAN)CO.,LTD.InitialsDateA.RecInspG.OutofBoxAuditPartNumber作成2007/11/05B.MaterialReceiptH.Tool確認2007/11/05C.SetupApproval審核2007/11/05D.InProcessRevisionBuilding文件編號核准2007/11/05E.LastPiece3RD09-PMP0297NF.FinalInspectionLMSQ.A.Mgr.CustomerS.Q.E.RevisionDateRevisionNumberEff.DateNotes2007/11/0532012/11/04ProcessFlowMachine,Device,JigCharacteristicsMethodsNo.PhaseofProductionToolsForCharProcessProductChar.ProductCriticalMeasurementSampleAnalysisReactionIfControlManufacturingSignParametersLoc./Desig.CharacteristicsMethodQ'tyFrequencyMethodsCpkOutofControlLocationCompanyName:NO.5,XiaNanErBoulevard,Pingzhou,NanhaiDistrict,FoshanCity,Guangdong,ChinaGM0502PEV1-8P/N:N.GNNECApprovals外徑:4.0~4.04mm外徑千分尺內徑1:3.4~3.45mm內徑分離卡內徑2:2.6~2.65mm內徑分離卡厚度:0.15~0.2mm深度規高度:1.2~1.3mm深度規外觀:不可有毛邊、氧化、變形目視4入定位環及吹淨◎作業指導書(RD09-WIF3404N)1.定位環深度確認定位環深度0.3(±0.05)mm深度規5PCS2HR.1.尺寸確認實測登錄表2.計量值管制圖CPK1.33依重工處理作業程序辦理D2.壓力控制壓力控制15-80㎏f目視1次2HR.電子壓床點檢表N/A調整設備3.確認定位環規格料號﹕A206001290G規格:4.02*3.4(2.6)*1.2tGN(依現品票標示)目視1次每包自主N/A重新領料外徑:2.95~3.0mm游標卡尺內徑:1.15~1.20mm工具顯微鏡高度:0.6~0.7mm游標卡尺外觀:不可有毛邊、缺料、壓傷目視/工具顯微鏡防塵罩零物件檢驗圖(A206002450G)A防塵罩MQC檢驗防塵罩檢驗作業指導書(SIP)NHQC-WI0739lot《進料檢驗單》N/A不合格品管制作業程序&接收檢驗作業程序AN/A不合格品管制作業程序&接收檢驗作業程序Lot《進料檢驗單》MIL-STD-1916VL0.111.檢驗盒2.手指套定位環檢驗指導書(SIP)NHQC-WI0720定位環零物件檢驗圖(A206001290G)MIL-STD-1916VL0.11定位環MQC檢驗1.檢驗盒2.手指套1.電子壓床2.入定位環上模3.入定位環下模4.吹淨箱5.靜電環、捲指套CustomerPROCESSMANAGEMENTPLANFormPartNameCompanyNameControlLocationAbbreviationsFANSUNONELECTRONICS(FOSHAN)CO.,LTD.InitialsDateA.RecInspG.OutofBoxAuditPartNumber作成2007/11/05B.MaterialReceiptH.Tool確認2007/11/05C.SetupApproval審核2007/11/05D.InProcessRevisionBuilding文件編號核准2007/11/05E.LastPiece3RD09-PMP0297NF.FinalInspectionLMSQ.A.Mgr.CustomerS.Q.E.RevisionDateRevisionNumberEff.DateNotes2007/11/0532012/11/04ProcessFlowMachine,Device,JigCharacteristicsMethodsNo.PhaseofProductionToolsForCharProcessProductChar.ProductCriticalMeasurementSampleAnalysisReactionIfControlManufacturingSignParametersLoc./Desig.CharacteristicsMethodQ'tyFrequencyMethodsCpkOutofControlLocationCompanyName:NO.5,XiaNanErBoulevard,Pingzhou,NanhaiDistrict,FoshanCity,Guangdong,ChinaGM0502PEV1-8P/N:N.GNNECApprovals5扇葉入防塵罩1.鑷子2.靜電環、捲指套作業指導書(RD09-WIF3406N)1.確認防塵罩規格料號﹕A206002450G規格﹕2.95*2.0(1.2)*0.6tGN(依現品票標示)目視1次每日自主N/A重新領料D2.確認扇葉規格GM25068P5葉中縮三代直逆GN(料號:A305013570G)(依現品票標示)目視1次每箱自主N/A重新領料4.軸心伸出長度確認軸心伸出長度4.4(+0/-0.05)mm深度規1PCS首件首件確認記錄表N/A重新領料5.入磁高度確認入磁高度3.6(±0.05)mm深度規1PCS首件首件確認記錄表N/A重新領料2.入防塵罩位置剖溝以下目視全檢全檢自主N/A依重工處理作業程序辦理6扇葉與框組合+防塵罩導正作業指導書(RD09-WIF3407N)1.確認扇葉是否有與框組合扇葉組裝後應與框確實組合目視全檢全檢自主N/A依重工處理作業程序辦理D2.導正治具壓入時姿勢導正治具壓入時需垂直不可重壓手感全檢全檢自主N/A調整作業方式外徑:3.995~4.013mm外徑千分尺內徑:1.507~1.514mm塞規高度:2.0-2.1mm高度規內徑表面光滑度6S以下核對廠商出貨檢驗報告外觀:不可有毛邊、表面刮痕、氧化或銅綠及殘屑,內徑表面需光滑工具顯微鏡Alot《進料檢驗單》N/A不合格品管制作業程序&接收檢驗作業程序VAPO零物件檢驗圖(A203000270G)VAPOMQC檢驗MIL-STD-1916VL0.111.檢驗盒2.手指套VAPO檢驗作業指導書(SIP)NHQC-WI07251.防塵罩定位治具2.滑軌3.靜電環、捲指套CustomerPROCESSMANAGEMENTPLANFormPartNameCompanyNameControlLocationAbbreviationsFANSUNONELECTRONICS(FOSHAN)CO.,LTD.InitialsDateA.RecInspG.OutofBoxAuditPartNumber作成2007/11/05B.MaterialReceiptH.Tool確認2007/11/05C.SetupApproval審核2007/11/05D.InProcessRevisionBuilding文件編號核准2007/11/05E.LastPiece3RD09-PMP0297NF.FinalInspectionLMSQ.A.Mgr.CustomerS.Q.E.RevisionDateRevisionNumberEff.DateNotes2007/11/0532012/11/04ProcessFlowMachine,Device,JigCharacteristicsMethodsNo.PhaseofProductionToolsForCharProcessProductChar.ProductCriticalMeasurementSampleAnalysisReactionIfControlManufacturingSignParametersLoc./Desig.CharacteristicsMethodQ'tyFrequencyMethodsCpkOutofControlLocationCompany