精益生产计算器

TaktTimeOEEPlannedCycleTimeEPEICapacityAnalysisMachineCapacityCheckLotFormationCapacityCheckSingleStackOBC=AverageCycleTimeFPYProductivityInventoryTurns=Enterthefollowinginformation:AvailableWorkTime/Period86400SecondsCustomerDemand/Period20477UnitsTaktTime4.2Seconds/UnitFCPreparedbyjohnny.fleming2020/3/14Page26PlannedCycleTimeCalculation=Enterthefollowinginformation:TaktTime4.2Seconds/UnitOEE73.0%PlannedCycleTime3.1Seconds/Unit0%ProcessCycleTime3Seconds/UnitOEEAdjustedProcessCycleTime4.1Seconds/UnitNotes:FCPreparedbyJohnnyM.Fleming2020/3/14Page27PreparedbyJohnnyM.Fleming2020/3/14Page28PreparedbyJohnnyM.Fleming2020/3/14Page29PreparedbyJohnnyM.Fleming2020/3/14Page30PreparedbyJohnnyM.Fleming2020/3/14Page31PreparedbyJohnnyM.Fleming2020/3/14Page32CPreparedbyJohnnyM.Fleming2020/3/14Page33PreparedbyJohnnyM.Fleming2020/3/14Page34PreparedbyJohnnyM.Fleming2020/3/14Page35PreparedbyJohnnyM.Fleming2020/3/14Page36PreparedbyJohnnyM.Fleming2020/3/14Page37PreparedbyJohnnyM.Fleming2020/3/14Page38PreparedbyJohnnyM.Fleming2020/3/14Page39PreparedbyJohnnyM.Fleming2020/3/14Page40PreparedbyJohnnyM.Fleming2020/3/14Page41PreparedbyJohnnyM.Fleming2020/3/14Page42PreparedbyJohnnyM.Fleming2020/3/14Page43PreparedbyJohnnyM.Fleming2020/3/14Page44PreparedbyJohnnyM.Fleming2020/3/14Page45PreparedbyJohnnyM.Fleming2020/3/14Page46PreparedbyJohnnyM.Fleming2020/3/14Page47PreparedbyJohnnyM.Fleming2020/3/14Page48PreparedbyJohnnyM.Fleming2020/3/14Page49PreparedbyJohnnyM.Fleming2020/3/14Page50OverallEquipmentEffectivenessCalculation=Enterthefollowinginformation:AvailableRateTotalAvailableTime8Hours480PlannedDowntimeBreaks20MinutesShiftMeeting5MinutesPM/5S5MinutesTBDMinutes0.5HoursScheduledUptime7.5Hours45030DowntimeLossesChangeovers60MinutesBreakdowns30MinutesLackofComponents0MinutesTBDMinutes1.5HoursAvailableRate80.0%90PerformanceRateActualUptime6.0HoursMissingInAction30MinutesProcessCycleTime60SecondsMissingInAction30PartsActualGoodUptime315Total#OfPartsProduced330PerformanceRate91.7%QualityRateTotal#OfPartsProduced330DefectiveCycleTime15MinutesTotalDefectiveParts15QualityRate95.5%OEE70.0%FCPreparedbyjohnny.fleming2020/3/14Page51EveryPartEveryIntervalCalculation=Enterthefollowinginformation:PartNumbersAssigned15PartNumbersAvailableTime1440Minutes/DayDailyDemand20477Units/DayPlannedRunTime1024Minutes/DayNumberOfShifts3Shifts/DayOEELosses181Minutes/DayShiftDuration480Minutes/ShiftAvailableC/OTime235Minutes/DayChangeoverTime16Minutes/ChangeoverAdditionalChangeoverCapacity15Changeovers/DayCycleTime3Seconds/UnitOEE/Reliability85%EveryPartEvery1DayFPreparedbyjohnny.fleming2020/3/14Page52Changeovers/DayFCPreparedbyjohnny.fleming2020/3/14Page53MachineCapacityAnalysis=Enterthefollowinginformation:PlannedDays/Year249PlannedDays/Month20.757171200Units/Year6238944Units/YearPlannedHours/Shift8Hours597600Units/Month519912Units/MonthNumberofShifts3Shifts28800Units/Day25056Units/DayMachineCycleTime3Seconds9600Units/Shift8352Units/ShiftMachineOEE(Goal)87%1200.0Units/Hr1044.0Units/Hr20.0Units/Min17.4Units/MinTheoreticalMachineCapacityLessOEETheoreticalMachineCapacityFCPreparedbyjohnny.fleming2020/3/14Page5411.522.533.54Time(Seconds)MachineCapacityChartPreparedbyjohnny.fleming2020/3/14Page55Preparedbyjohnny.fleming2020/3/14Page56LotFormationCapacityCheck=Enterthefollowinginformation:Demand18500Units/DayAvailableTimeNumberOfShifts3Shifts/DayPlannedRunTimePlannedHours/Shift8HoursOEELossesProcessCycleTime2.64Seconds/UnitAvailableC/OTimeOEE/Reliability70.5%ChangeoverCapacityAvg.ChangeoverTime10MinutesLot(Kanban)Size121UnitsLotFormationSizeLotFormationSize7LotsProjectedChangeoversNotes:1440Minutes/Day814Minutes/Day341Minutes/Day285Minutes/Day28.5/Day(Max)847Units21.8/DayFCSingleStackChartEnterthefollowinginformation:5555555555555555555555555125SecondsNotes:Element8Element9Element10StationDescriptionElement5Element6Element7WorkElementDescriptionTime(sec)Element4Element25TotalWorkContentElement12Element13Element14Element15Element16Element17Element18Element21=Element22Element23Element24Element1Element11Element19Element20Element2Element3FC051015202530354045505560657075808590951001051101151201251301351Time(Seconds)SingleStackChartElement25Element24Element23Element22Element21Element20Element19Element18Element17Element16Element15Element14Element13Element12Element11Element10Element9Element8Element7Element6Element5Element4Element3Element2Element1FC0102030405060708090100110120130140020406080100120140Operator1Operator2Operator3Operator4Operator5Operator6Time(Seconds)OperatorBalanceChartLowestRepeatableCycleVariationMinimumOperatorCycleAverageCycleTaktPlannedCycleTimePreparedbyJohnnyM.Fleming2020/3/14Page72Note:AssuretheY-axis(Seconds)foreachchartarescaledthesame.05101520253035404550556065707580Operator#1WaitWalkElement10Element9Element8Element7Element6Element