焊接工艺规程WPS模版

焊接工艺规程(WPS)WELDINGPROCEDURESPECIFICATIONWPSNo.:WPS-H005PAGE1OF3DATE2003.03.10公司名称CompanyName依据的PQR编号SupportingPQRNo.PQR-07签字人BY(QADIRECTOR)生效日期Date焊接方法WeldingProcessMAG自动化等级Type(s)Semi-Auto(Automatic,Manual,Machine,Semi-Auto.)接头JOINTS接头型式JointDesignVee“V＂型接头衬垫Backing(有/Yes)×(无/NO)垫块Retainers(有/Yes)(无/NO)×(Refertobothbackingandretainers.)衬垫材料(型号)BackingMaterial(Type)Basemetal[×]金属Metal;[]不熔化金属Non-fusingMetal;[]非金属Non-metallic;[]其它OtherSketches,productiondrawings,weldsymbolsorwrittendescriptionshouldshowthegeneralarrangementofThepartstobewelded.Whereapplicable,therootspacingandthedetailsofweldgroovemaybespecified.母材BASEMETALS类别号P—No.组号GroupNo.1与类别号toP—No.组号GroupNo.1相焊，或or钢号/等级为SpecificationTypeandGradeSt52-3与钢号/等级为toSpecificationTypeandGradeSt52-3相焊，或or化学成分/力学性能为Chem.AnalysisandMech.Prop.与化学成分和力学性能为toChem.AnalysisandMech.Prop.相焊厚度范围ThicknessRange:母材BaseMetal:坡口焊Groove3～24mm角焊Filletnotlimited管径范围PipeDia.Range:坡口焊GrooveNotLimitted角焊Filletnotlimited其它Other填充金属FILLERMETALSSFANo.SpecialAWSNo.(Class)ANSI/AWSA5.18ER70S-6上海中钢焊材有限公司F—No.NoneA--No.NA填充金属尺寸SizeofFillerMetalsΦ1.2mm焊接工艺规程(WPS)WELDINGPROCEDURESPECIFICATIONWPSNo.:WPS-H005PAGE2OF3DATE2003.03.10熔敷焊缝金属厚度范围对接焊缝DepositedWeldMet.ThicknessRange:Groovemax24mm角焊缝Filletnotlimited焊丝一焊剂Electrode-Flux(Class)NA焊剂商标FluxTradeNameNA熔化性嵌条ConsumableinsertNA其他Other焊接位置POSITIONS焊接位置sition(s)ofgroovePA焊接方向Weld.Progression:向上UPX向下DownNO角焊缝位置Position(s)ofFilletPA预热PREHEAT最小预热温度PreheatTemp.Min.5℃最大层间温度InterpassTemp.Max.300℃预热保持方式PreheatMaintenanceNone(Continuousorspecialheatingwhereapplicableshallberecorded)焊后热处理POST-WELDHEATTREATMENT温度范围TemperatureRange时间范围TimeRange气体GAS百分组成PercentComposition气体Gas(es)混合剂(Mixture)流量FlowRate保护气Shielding二氧化碳+氩气18/8215-25L/min尾部保护气TrailingNoneNoneNone背面保护气BackingNoneNoneNone电特性ELECTRICALCHARACTERISTICS交流或直流CurrentACorDCDC极性PolarityEP电流(范围)Amps(Range)seebelow电压(范围)Volts(Range)seebelowe钨极尺寸和类型(纯钨极或2%钍钨极等)TungstenElectrodeSizeandType(Pure.Tungsten.2%thoriated.etc.)NA金属过渡方式(射流或短路等)ModeofMetalTransferforGMAW(Sprayarc,shortcircuitingarc,etc.)NA送丝速度范围ElectrodeWireFeedSpeedRangeNA施焊技术TECHNIQUE无摆动焊或有摆动焊StringorWeaveBeadString无摆动焊喷孔或喷嘴尺寸OrificeorGasCupSizeNA焊接工艺规程(WPS)WELDINGPROCEDURESPECIFICATIONWPSNo.:WPS-H005PAGE3OF3DATE2003.03.10打底及中间焊道的清理方法(刷理或打磨等)InitialandInterpassCleaning(Brushing.Grinding.etc.)Grinding磨背部清根方法MethodofBackGougingCarbonarcgouging、Grinding碳弧气刨、磨摆动方法OscillationNA导电咀-工件距离ContactTubeToWorkDistanceNA多道焊或单道焊(每侧)MultipleorSinglePass(perside)Multiple多道焊多丝焊或单丝焊MultipleorSingleElectrodesNA焊接速度(范围)TravelSpeed(Range)Seebelow锤击有/无PeeningNone其它Other焊层WeldLayers焊接方法Process填充金属FillerMetal电流Current电压范围Volt.Range焊接速度范围TravelSpeedRange其它Other种类Class直径Dia.极性TypePolar安培Amp.Range1stside1MAGER70S-6Φ1.2mmDCEP320-350A32-34V8-12cm/minOthersMAGER70S-6Φ1.2mmDCEP320-350A32-34V8-12cm/min2ndside1MAGER70S-6Φ1.2mmDCEP320-350A32-34V8-12cm/minOthersMAGER70S-6Φ1.2mmDCEP320-350A32-34V8-12cm/min焊接工程师日期质保总监日期授权检验师日期PREPAREDBY:DATE:APPROVEDBY:DATE:ACCEPTEDBYAI:DATE: