生产重启检查表

Itemstoassess评估项ClarificationsandbasicpointstobefulfilledtovalidatetheitemY/NImmediateactiontogetapproval获得通过的及的行动Who谁When何时Aretheredboxesempty?Didyouanalyseallrejectsbeforeclosure?红箱子是否清空？是否在关闭前分析所有的不良品？YDidyoucleanallpartsinthereworkarea?返工区域是否清除所有零件？YDidyoureviewexpirydatesofmaterial,documentationanddeviations?是否评审了材料，文件以及偏差的有效期限？YDidyoueliminateallpartsormaterialwithexpiringdatesbeforethescheduledrestartdate?在生产重启计划日之前是否清除了在有效期外的所有零件和材料？YAreanyWorkinProgresspartsclearlyidentifiedwithoutriskofmixingwithcomponentsorfinishedgoods,includingallfirewallworkstations?在制品是否清晰标识来避免同完成的好件相混，包括所有的防火墙工位？YDoyouplananymodificationormaintenanceactionsduringtheproductionbreak?Ifyes,didyoudefinetherestartconditionwiththeOperators?生产中断时是否有任何的修整或维护行动计划？若有，是否同操作工定义重启条件？YHavetheplannedmodificationsormaintenanceactionsbeencommunicatedtotheteamtoensuretherightawarenessonprocessconditions?是否将修整或维护行动计划传达给团队来确保生产过程条件的正确认识？YIsacalibrationvaliditydateshownoneachcontrolequipment/instrument?Isthecalibrationvaliditydatevalidfortheanticipatedre-startdate?在控制设备或检具上是否有有效期限的校准标签？限校准标签上的有效期是否在计划的生产重启日有效？YAremastersamplespresentandwithintheirvalidityperiod?目前是否有标准样件且在有效期限内？YAretheconsumablepartsandconsumableproductslisted?耗材零件及耗材产品是否有清单？YDotheyneedtobereplacedbeforetheanticipatedre-startdate?在预期的生产重新启动日前是否需要跟换？YDidyouimplementare-startchecklistwithyoursuppliers?是否对贵司自己的供应商实施了生产重新启动检查清单？YIsyoursupplierproductionplanningcompatiblewiththeValeore-startschedule?贵司的供应商的生产计划能否同法雷奥的生产重启计划匹配？YArethedeliveryrequestscommunicatedtoyoursuppliersincompliancewithyourproductionprogram?发货要求是否告知供应商来满足贵司生产规划？YDidyouconfirmthestocklevelatyourlogisticsserviceprovider(withsupplierandcustomer)贵司是否同贵司的物流服务商确认了存货水平（同供应商和客户）YHavesuppliersconfirmedthattheycandeliveraccordingtotheValeoprogram?供应商是否确认了他们能够根据法雷奥的规划来供货？YHaveyouconfirmedsuppliershutdowndates?是否确认了供应商的停工日期？YDidyouupdateyousafetystock?Isthelevelenoughtocompensateforanypossibledeliveryincidentduringthere-start?是否更新了安全库存？安全等级是否足够补偿在生产重启时的任何可能的交付事故？YDidyouconfirmyourstocksoffinishedgoodsfordeliveriesduringshutdownandcomponentsandWIPforthere-start?是否确认了在停工期间用于发货的完成的好件存货、零件、以及用于生产重启的在制品？YDoyoufollowthestoragerecommendationsforpartsstorage?是否遵循了针对零件短缺的仓储建议？YArematerialsinthewarehouseprotectedagainsttheenvironment(humidity,temperature,rust...)forthedurationoftheshutdown?在停工期间，在仓库的所有材料都得到保护（湿度、温度、粉尘）YDoyouknowthere-startproductionprogram?是否有生产重启计划？YDidyoucheckifyourElectronicDataInterfaceisworkingandwillreceiveallcustomerdataorsuppliersduringtheshutdown?是否查看了电子数据层面仍然工作以及在停工期间能收到所有的客户数据或供应商的数据？YDoyouplanastaffmeetingbeforeclosuretoinformeveryoneaboutallre-startrisksandconsequences?在关闭前是否有一个员工会议计划来通知每一个人关于生产重启的信息？YDoyouhaveaplantocovercriticalactivityneedsduringshutdown(deliveryfromstock,suppliermanagement,projectmanagement,lowactivityatplantlevel,maintenanceactivity,…)?是否有一个在停工期间的覆盖关键活动的计划（从库存发货，供应商管理，项目管理，工厂层面的的活动性，维护活动）？YAreallAPUsupportstaffpositionsfilled,ifnotdoyouhavecleardelegationrulesinplace?所有的自由生产组支持人员的岗位是否完成？若未完成，是否有一个适当的清晰的授权规则？YStorage库存Management管理Beforethestop停线前Line产线Maintenance/modifications维护、修整Checksandcalibrations检查和校正Re-startchecklist,生产重启检查清单，(forline&machinestopslongerthan1week针对停止运行超过一周的产线&设备)Re-startproductionplanning生产重启计划Suppliermanagement供应商管理Didyouimplementanalertstructuretomanageanyunexpectedeventsorrequeststhatmaycomeduringtheclosureperiod?是否实施了一个警报架构来管理在停工期间可能发生的意外事件或要求？YDoyouplananyOperatorchangesduringtheshutdown,andaretheytrainedfortheirnewworkstation?在停工期间是否规划了操作工的任何变动，他们新的工位操作是否得到培训？YDoyouplananyOperatorobservationand/orreassesmentofmagicsquare?是否有一个操作工考察和再评估的矩阵图？YIsalldocumentation(workinginstructions,controlplans/instructions,productionstart-upsheets,set-upsheets,level1maintenancesheets,datarecordsheets,etc)availableatallworkstations?是否所有的文件（作业指导书，控制计划，控制指南，生产启动清单，转配图表，一级维护单，数据记录单等）在工位上可获得？YAreredboxespresentandemptyatre-start?重启时是否有红箱子且清空？YDidyoumakethemaintenance/modificationsactionsinaccordancewiththepre-shutdownplanning?是否制作了维护、修整行动来满足预停工计划？YDidyoucheckthatsparepartsstockisattherightlevelfortheshutdownandre-start?用于停工和重新启动的库存里的空余零件，查看是否正确？YDidyouvalidateallmodification/maintenanceactionsrealizedduringthebreakofproduction?在生产中断时，是否验证了所有的修整和维护行动的实现？YIftheshutdownperiodislongerthanoriginallyexpected,didyoure-validatethechecksandcalibarationactionsdonebeforetheshutdown?如停工时间超出原来的预期，是否重新验证在停工之前完成的查看和校准行动？YIncaseofFirewall,istheworkingstationthefinaloperationbeforepackaging,andisitlocatedoutoftheproductionline?在有防火墙的情况下，在包装前是否有一个终检工位？且该工位是在生产线外的？YAretheworkinginstructionsandacceptancecriteriaavailableatthefirewallworkstation?在防火墙工位，作业指导书和已批准的标准是否可获得？YHavetherequestsfordeliveryfromcustomerbeenproperlyrecordedduringtheclosure?在停工期间，客户的发货要求是否得到适当的记录？YIstheEDIorWeb-EDIconnectionwithcustomersandsuppliersstillworkingcorrectly?同客户以及供应商的网络通信是否仍能正确工作？YRe-startproductionplanning生产重启计划Havethecustomerdeliveryrequestsreceivedduringtheclosurebeenproperlyrecorded?在停工期间，收到的客户发货要求是否适当地记录下来？YAretheoperatorstrainedtotheworkstation?Aretheythesamethanbeforethelinestop?工位操作工是否都得到培训？与停线前比是否一样？YDotheOp