Lean-roadmap

PLANAPPLYDEPLOYINTEGRATEEXCEL1–6months3–6months2–12months2–6monthsForeverandalwaysPhasePhasePhasePhasePhaseInitialapplicationareateamsformAdditionalteamsformandnormTeamsperformTeamstransformDeployphase2activitesthroughoutplantDeployphase3activitesthroughoutplantDeployphase4activitesthroughoutplantAnalyzeresultsPrepareandfocusApply5SOne-pieceflowStandardizeworkandinventorybuffersApplyautonomousmaintenanceApplyvisualcontrolsApplymistakeproofingReapply5SApplyquickchangeoverDefinegoals,objectives,measures,andmilestonesPerformassessmentEstablishaleanorganizationDeploypolicyandmasterplanResearchcurrentconditionsCommunicatepolicyCorporatediagnosisTeamchartersDecisiontoimplementleanproductionLeanproductionpolicystatementAwarenesseducationFormallaunchLeanproductionassessmentVisualmanagementplanPOmatrixandmasterplanTrainingandeducationplanCatchballTargetmeansanalysisStandardworkcombosheetsStandardizedworkdirectionmanualImplementareaspecificmethodsWorkplacescanDevelopcriteria,prepareteamassess,etc.StandardizedCOproceduresLessonslearnedandtargetsrefocusedInspiredsafetyconditionprogramApplyakanbansystemApplyadvancedone-pieceflowImproveimplementationplanRepeatapplicationinotherareasImplementautonomation(jidoka)ImplementproductionsmoothingAnalyzeresultsAnalyzeresultsInterfacewithMRPIIAnalyzeresultsAdditionalTPMMultimachinehandlingAddresssystemintegrationissues,schedules,etc.CycletimemanagementBreakyourparadigmsPublishyourresultsCELEBRATESUCCESS!InvestinR&DofnewmethodsandtechnologyNewideasforfutureimprovementFMSCIMSOperatorautomationspecialistsProductivitybooksandnewslettersTradejournalsLinktoprocessengineeringInternalintegrationLinktosupplychainLinktocustomersCIMandFMSDeployleanenterpriseinvaluechainEducateandinvolveallemployeesApplyconcurrentengineeringAnalyzeresultsAnalyzeresultsAnalyzeresultsAnalyzeresultsStudyresultsandrevisestrategyInitiatesupplierdevelopmentprogramApplyQFDLeanproductionimplementationroadmapAGUIDEFORTHELEANJOURNEYSOURCE:PRODUCTIVITY,INC.