7+Wastes+Evaluation-七大浪费评估表

Online7WastesTrainingThisproductiscopyrightedandprotectedbyfederallaw.However,feelfreetodistributeorsharewithotherSixSigmaprofessionals.Everyefforthasbeenmadetoensuretheaccuracyofanycalculations,howevernoguaranteeisexpressedorimpliedastoitsaccuracy.Ifyouhavesuggestionsforimprovementpleasefeelfreetocontact6ixSigma.orgOnline7WastesTrainingThisproductiscopyrightedandprotectedbyfederallaw.However,feelfreetodistributeorsharewithotherSixSigmaprofessionals.Everyefforthasbeenmadetoensuretheaccuracyofanycalculations,howevernoguaranteeisexpressedorimpliedastoitsaccuracy.Ifyouhavesuggestionsforimprovementpleasefeelfreetocontact6ixSigma.orgOnline7WastesTrainingOnline7WastesTrainingProcessorProjectName:Transportation-unnecessarymovementofpartsorinformationAlwaysSometimesNeverTotal975311.Partsaremovedmorethan1timeatagivenoperationorprocessstep.2.Workarealayoutisnotoptimized.3.ASpaghettiDiagramisnotusedregularlytohelpidentifyTransportation.4.Machinesforcemetomovepartsmultipletimes.5.Theprocessforcesmetomovepartsmultipletimes.Transportation0Inventory-rawmat'l,WIPorFGnotcurrentlyhavingvalueaddedtothemAlwaysSometimesNeverTotal975311.SetuporChangeovertimesaremorethan1minute.2.Ifadefectisfounditusuallyaffectsmultipleparts.3.Upstreamprocessesareunreliable.4.Suppliersareunreliable.5.Morethantheminimumnumberofpartsarekeptinthearea.Inventory0Motion-unnecessarymovementofpeopleorequipmentAlwaysSometimesNeverTotal975311.NeededtoolsarenotstoredattheirPointofUse(POU).2.Informationorworkinstructionsarekeptoutsidethearea.3.Theprocessforcesemployeestoleavetheareainordertocontinueproduction.4.Switchingbetweenmachinesisnecessarytoaccomplishthework.5.Communicationforcesemployeestoleavetheareafrequently.Motion0Waiting-delayswhileanotherprocessiscompletedAlwaysSometimesNeverTotal975311.Thereisadelaybetweenthetimepartsareavailableandwhentheyareused.2.Thecustomerisleftwaitingfortheprocesstorespond.3.Thestart/completionofthisprocessisnotsynchronizedwithsupplierandcustomer.4.Batchsizinghasnotbeenimplemented.5.Employeeshavetochasemissingparts.Waiting0Overproduction-toproducesooner,fasteroringreaterquantitiesthanrequiredAlwaysSometimesNeverTotal975311.PartsaremanufacturedJustinCase.2.Misinformationresultsinmorepartsbeingproducedthanrequired.3.Employee'slackofskillresultsinproducingmorethanrequired.4.Lackofstandardsresultinoverproduction.5.Lackoforganizationresultsinoverproduction.Overproduction0Overprocessing-processingbeyondthestandardrequiredbythecustomerAlwaysSometimesNeverTotal975311.Productionstandardsarenotwellunderstood.2.Productionstandardsarenotreviewedregularly.3.We'vealwaysdoneitthiswayiscommonlyheardontheshopfloor.4.Improvementideasarerarelyactedupon.5.QCisafundamentalpartofproduction.Overprocessing0Defects-aproductthatthecustomerwoulddeemunacceptableAlwaysSometimesNeverTotal975311.Mid-processingQCoccurstofindproblems.2.SourceDetectionErrorProofingdoesnotexist.3.Standardsarenotuptodate.4.Informationisnotclear.5.Machinesorpeoplearenotcapable.Overprocessing07Waste'sEvaluation-ProductionALowScoreIndicatesMinimalWaste7WastesforTotalScore:0outof315Online7WastesTrainingTransportation0Inventory001020304050TransportationInventoryMotionWaitingOverproductionOverprocessingDefects7WastesforTotalScore:0outof315Motion0Waiting0Overproduction0Overprocessing0Defects0Total0ProcessorProjectName:Transportation-unnecessarymovementofdataAlwaysSometimesNeverTotal55%ofFortune500'sITDeptsspendtheirtimedealingwithdataTransportation975311.Thedataismovedmorethan1time.2.Eachmovecancauseadefect.3.Whendataisupdated,itmustbeupdatedinmorethan1location.4.Thetechnologyforcesmetomovedatamultipletimes.5.Theprocessforcesmetomovedatamultipletimes.Transportation0Inventory-redundantdatasourcesAlwaysSometimesNeverTotalLargeorganizationstoreasinglefactofdata10X975311.Multipleinstancesofasingledataelementexist.2.Ifadefectisfoundinoneinstance,itmustbecorrectedinmultipleinstances.3.Theprocessspecificallyrequiresmultipleinstancesofdata.4.Therearenoprocessesinplacetoremovedatafromapoweredcontainer.5.Morethantheminimumnumberofinstancesexists.Inventory0Motion-keying/capturingmoreinformationthannecessaryAlwaysSometimesNeverTotal38%ofaknowledgeworkerstimeisspentkeying/rekeyingdata975311.Informationthatiskeyedorcapturedisnotused.2.Datakeyed/capturedismanipulatedwithinadatacontainer.3.Meetings,phonecalls,emails,etc.arearesultofmiscommunication.4.Switchingbetweensystemsisnecessarytoaccomplishthework.5.Dataiskeyedorcapturedmorethanonce.Motion0Waiting-delayswhileanotherprocessiscompletedAlwaysSometimesNeverTotalWaitingaccountsfor50%ofacustomersLeadtime975311.Thereisadelaybetweenthetimetheinformationisavailableandwhenitisused.2.Thecustomerisleftwaitingfortheprocesstorespond.3.Thestart/completionofthisprocessisnotsynchronizedwithsupplierandcustomer.4.Batchsizinghasnotbeenimplemented.5.Employeeshavetochasemissingorinaccurateinformation.Waiting0Overproduction-redundancy,duplication,hiddeninformationfactoriesAlwaysSometimesNeverTotalAtypicalmid-sizedorganixationhas16,000hiddeninformationfactories97